Elgi Rotary Air Compressor Archives - Shaktiman Equipments Pvt Ltd

air compressor, Elgi Rotary Air CompressorApril 27, 2022May 13, 2022

Introduction of the Rotary Screw Air Compressor

Rotary Screw Air Compressor works by trapping air between two interlocked rotors and decreasing the volume of that stucked air and its moves down to the rotors when the volume of compressed is reduced then used as a powerful tool and for numerous other applications. There are many uses of air compressor in industry wise also.

History of Rotary Screw Air Compressor.

There is a big history of Rotary Screw Air compressors. The Rotary screw air Compressor was before called twin rotary screw compressor and developed in 1980.

So Why Have They Named Twin Rotary Screw Compressors?

There are two-element are present in the rotary compressor which is a male and female element. The twin element in the compressor rotated in opposite direction in the Rotary screw air compressor. The Air fills a space between the two rotors squeezing or compressing the air into smaller space.

Reciprocating Air Compressor vs Rotary Screw Air Compressor.

There are many types of air compressors like reciprocating air compressors and also called piston air compressors. This air compressor’s job is to take compressed air in a smaller space and then compress it to a receiver tank. The Reciprocating air compressor is more expensive than another compressor. That’s the reason everyone chooses the rotary air compressor. A rotary screw air compressor is worked by compressing the air between two rotors and giving adequate pressure.

Reciprocating Air Compressor Parts.

Air-End

The heart of the air compressor is the air end and it is made of lots of components.

Mainly air end is just one part of an air compressor system and the air is compressed oil will enter the air end through an inlet valve then the oil is subsequently separated from the compressed air. Not only air Air ends many additional Components are needed to make a rotary screw air compressor work.

What Are the Other Common Components?

Air Filter

The Compressed air enters the compressor and that’ll affect the longevity of the air compressor system. So always remember about a suited air filter is needed for airflow in an air compressor.

The air filter can be scaled directly to the compressor or mounted and attached to an air input hose. The location of the filter should be considered as cool clean air.

Separator Tank Primary.

The primary separator tank is when compressed air leaves the filter and is mixed with compressor oil. This mixture enters Separator Tank Primary in the first step to separate the oil from the occurred air.

Primary Separator Tank uses automatic separation and centrifugal force to Force the oil molecules together. At this stage, a large amount of oil removed in this stage and the separator tank also acts as an oil reservoir.

Separator Tank Secondary.

The secondary tank Separation filter compresses when the air leaves the primary tank. This is oil-free and the remaining oil mixed with the air when coalescing filter air entered the Separator Tank Secondary. This Filter has a membrane material that collects the remaining oil particles. Then the remaining oil particles extend the oil around into the primary oiling method.

Oil Filter

It must contain an oil filter because it has a closed-loop oiling system. The main job of the oil filter is to gather any loose particles collected from the entry of the air compressor system.

Oil filters may be located in different locations called compressors, mounted rollers, or separator tanks.

So These are the points you want to know about Rotary Screw Air compressors.

air compressor, air compressors, Elgi Rotary Air Compressor, Reciprocating air compressor, Rotary Screw Air CompressorJanuary 31, 2022February 16, 2022

Rotary Screw Air Compressor vs Reciprocating Air Compressor -Which Is Better?

Comparing of Rotary Screw Air Compressor vs Reciprocating Air Compressor

Do you have any idea about these two standard air compressors? Yup, that is a Rotary screw air compressor and Piston or reciprocating air compressor. In this blog, we will show the comparison and performance of the Rotary screw air compressor and Reciprocating air compressors.

Everyone in the business field has this major question in their mind Should I buy a Reciprocating or a Rotary screw? Mutually both of the compressors create compressed air but it depends upon the application so we will explain it briefly.

What Is the Dissimilarity between the Reciprocating Air Compressor and Rotary Screw?

Both of the compressors produce compressed air utilizing positive displacement, These compressors compress air mechanically to reduce its volume but the mechanics or engine is different.

Reciprocating Air Compressor

This air compressor is also known as a piston air compressor.

Pistons were used in the mid-1600s, Now these are largely used in industry, and Similarly, the same compressor was used during the 1800s

The reciprocating air compressor engines are systematic and easy to maintain. They are adequate for applications.

Rotary Screw Air Compressor

Rotary screw air compressors have been about since the mid-1900s. There are two rotors and a compressed air system present in the Rotary screw air compressor.

The air is pulled into the chamber and squeezed into a smaller space. The rotors turn and are continuously compressed in this process. There are a few moving parts in the rotary screw air compressor and mainly this air compressor is more reliable.

Which Is the Best Reciprocating Compressor or Rotary Compressor?

Reciprocating or Rotary doesn’t matter and it’s all depending upon how the compress is used? How much compressed you need and the environment is also part of it.

Mainly you want to know about the pros and cons of Reciprocating or Rotary compressor

Reciprocating Air Compressor & Rotary Air Compressor

Pros of Reciprocating Pros

High trustworthiness
Silent function
80-99°F Cooler interior working temperature

Pros of Rotary

More extended life
Easy maintenance
Low initial money investment
Can be run in sheltered outdoor or polluted circumstances

Cons of Reciprocating

Loud and noisy level up to 100 DB
high temperature and hot up to 150- 200 F

Cons of Rotary

Lower CMF
Periodic use (20-30% duty cycle)

Both have pros and as well as cons so it depends upon the situation and also depends upon your application

When to Use a Reciprocating?

This is the type of air compressor which is best for when the air is worked intermittently by using short bursts. The reciprocating air compressor is the best little machine shop, building sites, and other small companies. This compressor is to run blow off and cleaning, sandblasting, airbrushing, Check Tire Pressure.

There is one main advantage of this air compressor is when the compressor is running continuously or at maximum capacity, it will not be damaged.

It’s being sized by 50% higher than the actual CFM to let the compressor avoid excessive heat from the motor.

When to Use a Rotary?

A rotary screw air compressor is best for heavy-duty work and continuous air and it is otherwise called a heavy-duty air compressor. These are the pillars of industry, big construction, and road construction work. It is designed to produce continuous air and flow of consistent air.

Mainly the air produced by the rotary is cleaner than the reciprocating and mostly it is the best choice for paint tubes and packaging.

Rotary screw compressors can work under extreme conditions like high temperature or lower temperature the machines can work in urban-rural areas.

They are designed to have more power and extremely high tools and are easier to maintain. The rotary screw air compressor has 70% fewer parts and it turns lower maintenance.

Buying the air compressor is good but want to choose the best air compressor and Air compressor dealers.

air compressor, Elgi Rotary Air Compressor, Rotary Screw Air CompressorDecember 6, 2021December 30, 2021

Air Compressor and Their Uses.

In India Air compressor Market value is around $1.84 billion in 2018 and It is expected to grow 6.92% in 2020-2025. So the fact is every industry in India is using air compressors for their business.

Read this blog carefully. There are many uses of air compressor and here there are some.

Construction

Construction sites mainly used air compressors to power drills, hammers, and compactors. Power from an air compressor is essential on the construction without the help of electricity; petrol and diesel air compressors provide continuous power.

Agriculture

Agriculture and Farms needs an air compressor with steady and clean air.

To complete the farming and agricultural operation needs a Generation of Air compressor power tractors or pumps.

Manufacturing

These are the main Uses of Air Compressor talking about air compressors and want to talk about rotary screw equipment.

Rotary screw ensures the pharmaceutical production produces clean, contaminant-free. It simultaneously powers the sprayers and belt conveyor.

Mining

Air compressors are used for industry, mining, or quarrying. Usage of Air compressors in this mining is pretty high. Most air compressors store pressurized air to drive a motor produces good quality production and reliability. Mostly Heavy-duty air compressor is used in mining.

An air compressor that can manage tight spaces, dust & debris. It is mandatory for the mining industry.

Spray Painting

A small air compressor is used to sprinkle painting by powering airbrushes to private and commercial use.

Airbrushes in the air compressor range from fine desktop brushes for repainting vehicles and other equipment.

Paintball

Paintball guns are connected to an air cylinder that uses an air compressor to fire resources. powers air guns are used in this compressed air are filled in this gun. When the trigger is pressed compressed air will automatically pull the paintball.

Energy Sector

Oil drilling is one of the Uses of Air compressors. Oil drilling depends on air compressors for functionality in the energy sector.

The crew safety must be an imperative of safe and trustworthy air compressor drilling in an oil rig operation.

Uses of air compressor oil drilling are different with spark-free delivery and constant outputs.

Heating, Ventilation and Air Conditioning (HVAC)

Heat pumps and air systems of HVAC units normally have rotary screws.

Rotary screw compressor control vapor compression refrigeration that compresses air vapors and raises the temperature.

Pressure Washing

Pressure Washing is one of the Uses of Air compressors. It is used to pump large pressured water through pressure and for more efficient cleaning of stain removal and Pressured cleaning.

This is Uses of Air Compressor at any time a pneumatic tool an air compressor can fix it whether it industry, mining or Quarry it doesn’t matter air compressor is mandatory for industries.

air compressors, Elgi Rotary Air Compressor, Rotary Screw Air CompressorNovember 25, 2021December 30, 2021

Gas Compressor vs Air Compressor. Find Which Is Best?

In short, An compressor is a pneumatic device that converts power by using an electricity, diesel, or gasoline engine into a pressurized air called a compressor. This two have the biggest competition gas and air compressor.

Next step everyone had this question: Which is the best?Gas compressor or air compressor? Which compressor to choose and which is right for business?

Oh! it’s getting complicated, let’s dig it out. A gas or air. Which compressor is gonna win? let’s see & read with consciousness.

Benefits of Gas Compressor

Natural gas compressor: Everyone can know about this but also you want to know about CNG compressor and RNG Compressor.

So What are CNG and RNG? Do you have any ideas? Ok! CNG is nothing but compressed natural gas. RNG is renewable natural gas. To be simple taking biogas and moving compressed natural gas into a grid or providing a fuel station for natural gas vehicles defining the

CNG and RNG are at their best outdoors in remote areas and they can provide regular pressure, long-lasting compression, and strong power. The natural gas compressor is a wide range of strong compressors by using natural gases like biomethane, etc. Without no need to plug the power source it has more mobility so can place the compressor in the best location and is unrestricted by other access elements. It can maintain its most powerful efficiency level while running at as low as a 30% full load.

Benefits of Air Compressor

Before talking about air compressors, I want to explain that air is a useful tool.

This pneumatic device can have many different accessories, making it multiple tools. It is also a small and quiet tool and has many types like a Piston, oil-free air compressor, portable air compressor, Reciprocating and Rotary air compressor, etc.

It is lightweight and will comfortably fit in any space.

The portable is significantly less noisy than a gas.

Pros and Cons.

Gas Compressor Cons

The first cons of the natural gas compressor are it can produce highly dangerous gas. All gas compressor types are at risk indoors.

Natural gas compressors like CNG and RNG-type air compressors have lower life maintenance. Gas compressors have a high risk of fire accidents. The gas compressor is very loud and the level of noise can affect your employees.

Gas Compressor Pros

A gas compressor is typically good and it performs outdoors.

It tends to be more expensive and seems to be the biggest drawback when you buy a gas compressor.

Air Compressor Pros

Air compressors have an individual advantage because they can operate in any situation. It runs smoothly and quietly. Air compressors can work continuously and work best in industries.

It is less expensive and adding an air compressor with air filters, water filters are easier. Usually, it is more powerful and has a higher air capacity (CFM output).

Air Compressor Cons

If the air filter doesn’t change regularly it will end at risk.

Maintenance of air accessories is important.

Gas vs Air: Let See Who Wins?

In the end, air compressors are much better than gas. So investing money in an air compressor is best and also less expensive compared to a gas compressor when you buy a compressor for business or industry. We suggest Elgi is the right option. For more information ask experts.

air compressors, Elgi Rotary Air Compressor, Rotary Screw Air CompressorNovember 1, 2021December 30, 2021

Top 5 Energy Saving Tips for Your Air Compressor

Air compressors are vastly important to all power plants. Although in certain cases operating pneumatic tools is simply comfort. In other cases, the air compressor is important for the power plant, for example, air-operated control valves and Filter fabric cleaning system.

However, big industries need an air compressor and it will take a big amount of power.

So In this blog, we will guide you on some interesting tips for energy saving to your air compressor.

Tips #1: Reduce the Pressure

Reduce pressure whenever possible and also Assess system requirements. Reducing the pressure in the air compressor can save 1.6% in operating expenses. If an engine or part is manufactured at a lower pressure than the air compressor system normalizes operating pressure and mainly equipment will waste the air.

Reducing the exit pressure of installed regulators to reach the specification.

Tips #2: Apply Alternative for Air

Air compressor is immediately available for industry and it is cost-effective. The overall effectiveness of an air compressor can be as low as 10% to 15%

The only solution is using a fan or modifying an air conditioning system to cool the part in the air compressor and it is likely to be low expensive in the long-lasting run than the installation of a compressed air cooler.

Vacuum systems are much efficient and safe for cleaning than compressed air and the Electric tools are low expensive to Work with than their pneumatic counterparts.

Tips #3:Utilize Cooler Intake Air

More solid air requires less energy to compress. Most air is located in industry and mining factories. According to some measures reducing the intake air temperature from 90F to 70F will be reduce operating costs.

Tips #4: Draining Moisture from an Air Compressor.

This step is important to assure air quality for system loads. An industrial air compressor must drain using manual drain valves to remove water from the compressor.

Tips #5: Change Filters on Time.

When replacing air filters, it is compulsory to maintain the condition of the air. Mainly it is the best energy-saving chance. If the air filter has not been changed for a long time it needs a service. Assure on-time service for your air compressor.

This is the Top 5 Energy Saving Tips For Your Air Compressor. In case want to buy an air compressor contact the best air compressor dealers.

Elgi Rotary Air Compressor