elgi air compressor Archives - Shaktiman Equipments Pvt Ltd

air compressors, Elgi Rotary Air Compressor, Rotary Screw Air CompressorNovember 25, 2021December 30, 2021

Gas Compressor vs Air Compressor. Find Which Is Best?

In short, An compressor is a pneumatic device that converts power by using an electricity, diesel, or gasoline engine into a pressurized air called a compressor. This two have the biggest competition gas and air compressor.

Next step everyone had this question: Which is the best?Gas compressor or air compressor? Which compressor to choose and which is right for business?

Oh! it’s getting complicated, let’s dig it out. A gas or air. Which compressor is gonna win? let’s see & read with consciousness.

Benefits of Gas Compressor

Natural gas compressor: Everyone can know about this but also you want to know about CNG compressor and RNG Compressor.

So What are CNG and RNG? Do you have any ideas? Ok! CNG is nothing but compressed natural gas. RNG is renewable natural gas. To be simple taking biogas and moving compressed natural gas into a grid or providing a fuel station for natural gas vehicles defining the

CNG and RNG are at their best outdoors in remote areas and they can provide regular pressure, long-lasting compression, and strong power. The natural gas compressor is a wide range of strong compressors by using natural gases like biomethane, etc. Without no need to plug the power source it has more mobility so can place the compressor in the best location and is unrestricted by other access elements. It can maintain its most powerful efficiency level while running at as low as a 30% full load.

Benefits of Air Compressor

Before talking about air compressors, I want to explain that air is a useful tool.

This pneumatic device can have many different accessories, making it multiple tools. It is also a small and quiet tool and has many types like a Piston, oil-free air compressor, portable air compressor, Reciprocating and Rotary air compressor, etc.

It is lightweight and will comfortably fit in any space.

The portable is significantly less noisy than a gas.

Pros and Cons.

Gas Compressor Cons

The first cons of the natural gas compressor are it can produce highly dangerous gas. All gas compressor types are at risk indoors.

Natural gas compressors like CNG and RNG-type air compressors have lower life maintenance. Gas compressors have a high risk of fire accidents. The gas compressor is very loud and the level of noise can affect your employees.

Gas Compressor Pros

A gas compressor is typically good and it performs outdoors.

It tends to be more expensive and seems to be the biggest drawback when you buy a gas compressor.

Air Compressor Pros

Air compressors have an individual advantage because they can operate in any situation. It runs smoothly and quietly. Air compressors can work continuously and work best in industries.

It is less expensive and adding an air compressor with air filters, water filters are easier. Usually, it is more powerful and has a higher air capacity (CFM output).

Air Compressor Cons

If the air filter doesn’t change regularly it will end at risk.

Maintenance of air accessories is important.

Gas vs Air: Let See Who Wins?

In the end, air compressors are much better than gas. So investing money in an air compressor is best and also less expensive compared to a gas compressor when you buy a compressor for business or industry. We suggest Elgi is the right option. For more information ask experts.

air compressors, Elgi Rotary Air Compressor, Rotary Screw Air CompressorNovember 1, 2021December 30, 2021

Top 5 Energy Saving Tips for Your Air Compressor

Air compressors are vastly important to all power plants. Although in certain cases operating pneumatic tools is simply comfort. In other cases, the air compressor is important for the power plant, for example, air-operated control valves and Filter fabric cleaning system.

However, big industries need an air compressor and it will take a big amount of power.

So In this blog, we will guide you on some interesting tips for energy saving to your air compressor.

Tips #1: Reduce the Pressure

Reduce pressure whenever possible and also Assess system requirements. Reducing the pressure in the air compressor can save 1.6% in operating expenses. If an engine or part is manufactured at a lower pressure than the air compressor system normalizes operating pressure and mainly equipment will waste the air.

Reducing the exit pressure of installed regulators to reach the specification.

Tips #2: Apply Alternative for Air

Air compressor is immediately available for industry and it is cost-effective. The overall effectiveness of an air compressor can be as low as 10% to 15%

The only solution is using a fan or modifying an air conditioning system to cool the part in the air compressor and it is likely to be low expensive in the long-lasting run than the installation of a compressed air cooler.

Vacuum systems are much efficient and safe for cleaning than compressed air and the Electric tools are low expensive to Work with than their pneumatic counterparts.

Tips #3:Utilize Cooler Intake Air

More solid air requires less energy to compress. Most air is located in industry and mining factories. According to some measures reducing the intake air temperature from 90F to 70F will be reduce operating costs.

Tips #4: Draining Moisture from an Air Compressor.

This step is important to assure air quality for system loads. An industrial air compressor must drain using manual drain valves to remove water from the compressor.

Tips #5: Change Filters on Time.

When replacing air filters, it is compulsory to maintain the condition of the air. Mainly it is the best energy-saving chance. If the air filter has not been changed for a long time it needs a service. Assure on-time service for your air compressor.

This is the Top 5 Energy Saving Tips For Your Air Compressor. In case want to buy an air compressor contact the best air compressor dealers.

air compressorsJune 24, 2021December 30, 2021

Essential Steps for Installing Air Compressor Successfully

There are some essential Steps to Installing Air Compressor successfully. Of course, We’ll be ready to install after buying a compressor. In this phase, ensuring that the compressor is installed according to the manufacturer’s guidelines is extremely important. This ensures a long-lasting compressor, optimum efficiency, and reduces energy costs.

Where Does It Want to Be Located?

The location is the most important thing. We have to ensure that the compressor is unloaded, installed, operated, and maintained within the area during the installation. Sufficient clearance must be provided to the designated area.

However, no special foundation or anchoring is required for rotary screws of Steps to Installing Air compressor. The compressor shall be located on a high surface, which resists the compressor’s load and moving equipment.

In addition, it is necessary to protect the compressor, when eradicating the inner components, oil, and filter damage, of natural elements like rain, sunlight, hot air, and other dysfunctions such as toxic or inflammable materials and agents such as corrosion such as ammonia and chlorine, salt spray and other chemicals.

What Is the Ventilation Process and How Does It Work?

The ventilation process is the important one of the Steps to Install Air Compressors because lack of ventilation and refrigeration is the main cause of air compressor problems.

The power delivered to your compressor is fully converted into heat during compression and the heat is transferred to the compressor room.

Natural Ventilation:

When the inside compressor room temperature does not exceed 5 °C, natural ventilation is sufficient compared with the ambient temperature.

There is only a ventilation process such as

Forced Ventilation with an Exhaust Fan

If the compressor room has a maximum temperature of 5 ˚C, install an exhaust fan.

Forced Ventilation with Ducts

when it is installed in an enclosed area. Make sure that the compressor’s hot air exhaust is diverted through ducts

If the air inlet temperature falls below temperature, install a cabinet heater. To keep a temperature 0˚C – 50˚C, use the cold start kit and heater in the compression room.

How to Use Electricals That Help Maintenance?

Before the compressor is installed, ensure that the voltage of the electric service fits on the compressor nameplate (located within the electric cabinet).

The Compressor should be properly grounded & properly equipped.

Provide a dedicated switch disconnecting fusion with power to the compressor (SDF). Install a suitable SDF rating unit within five meters. This helps to maintain more than one compressor without stopping.

Air Storage

The receiver tank serves as a compressed air reservoir for maximum demand.

The receiver tank helps the water cool off the system.

The receiver tank minimizes the system pulsation due to a reciprocal compressor or downstream cyclic process.

A pressure relief valve and pressure gauge are required for the receiver tanks. The relief valve must be set to 10% higher than the system’s operating pressure.

A manual or automatic drain should also be installed in the receiver tank, to remove water.

Piping

The final Process for installing Air compressor is Piping. To provide adequate flow and steady pressure to all usage areas, the correct pipework dimension is important. The diameter of the pipe directly affects the fall in pressure. The discharge pipe must be of a minimum diameter equal to the outlet of the compressor discharge.

Piping selection affects three main components of the air system directly (flow, pressure, and air quality). Poor choice of materials in pipes, diameter, and design leads to flow restrictions and often leads to considerable decreases in pressure

Before downstream filters such as prefilters, fine filters, and carbon filters are assembled the pipelines should be flushed. Make sure the water drain for the air collector, downstream filters, and dryers is provided with the auto drain. In the event of isolation, we need to make a bypass for the dryer and downstream filter piping arrangements.

The overall system installation prevents future expenses.

Buying the new air compressor in shaktiman is the best choice because we are the best Air compressor dealers in Chennai

air compressorsApril 29, 2021December 30, 2021

Heavy-Duty Portable Air Compressor for Mining & Quarrying

The mining & quarrying industries work 24*7. The mining industry, whether underground or surface mining, never sleeps. Mines & Quarry usually miles away from the city. There is one main piece of equipment that is used to power this process. That is a heavy-duty portable air compressor. Pursue this article to understand more about Why heavy-duty Portable Air Compressors exclusively made for Mines and Quarries

What Is the Heavy Duty Portable Air Compressor?

An air compressor is an air-filled cavity or pneumatic device that converts power using an electric motor or diesel engine into compressed air. By one of several methods, an air compressor forces more and more air into a storage tank, increasing the pressure. When air compressor pressure reaches its lower limit, the air compressor turns on again and re-pressurizes the air compressor.

Exclusively for Quarry & Mines Operation

The entire mining process, from exploration of mining to smelting, uses the form of a heavy-duty air compressor. Air compressor that acts like a jackhammer and it has high performance and durability. A heavy-duty air compressor Not only provides ventilation but makes sure that it gives harmless and clean air.ELGi’s is dominant in performance.

Problem Areas for Compressed Air Efficiency

Unfortunately, leaks can happen in the air compressor at any point, but some particular factor could cause them in mining. Exposed air piping that encounters frequent vibrations or impacts is more likely to develop leaks. Piping that is joined using grooved, mechanical fittings may develop leaks if not assembled properly too. The piping adapts to Different types of variations at the mine. Turning off air compressors when the system is not in use is a simple, but best step in reducing energy expenditures. By implementing a comprehensive maintenance program and using compressed air properly, you can see immediate cost savings on your investment.

Growth of Mining Industry Using Heavy-Duty Air Compressor

Heavy-duty air compressors worked in the mining industry change depending on their purpose and the requirements needed for the business. So every industry needs the heavy power of the air compressor. Selecting the right compressor to meet your needs can help enhance fertility and help to reduce energy costs. A one-time expenditure of a heavy-duty air compressor in your mining can reduce all your problems that will most benefit your mining operation.

Applications of Heavy-Duty Portable Air Compressor

Heavy-duty Air compressors are found in a wide range of environments. You’ll see gas stations giving compressed air to vehicle’s tires. But heavy-duty portable air compressors are used in mines and quarries which act like aggressive levels. For road construction, refurbishment work, engineering in civil or challenging applications, heavy-duty portable compressors will be dominant and unique needs of the application. In hard circumstances in sites and mines, a heavy-duty air compressor can survive that situation.

Blasting – In mines and quarry they will use a blasting operation called sandblast with the portable sandblast machines

Material handling – Materials like coal dust can be better handled by air compressors, allowing for fluidization. Also, compressed air can be used in conveying material in mining as well.

Cleaning – Air compressors can be used to purify the waste particles from filters and avoid dirt and dust.
Ventilation – Ventilation air should be drawn from the exterior of the air compressor at the lowest and coolest point.

For the above instruction, Air Compressor Dealers in Chennai prefer Elgi’s, heavy-duty portable air compressor to survive the hard weather and can solve the problem. Buying in shaktiman’s can assure you of durability.

air compressors, UncategorizedFebruary 22, 2020November 2, 2021

How Does Screw Air Compressor Works?

Here we will explain a screw air compressor technology. What Is A Screw Air Compressor And What Is The Basic Working Principle?

In 1930s screw element was developed. There are two rotors in screw compressor male and female rotors, its working back-to-back but different direction which means the male rotor drives the female rotor.

If it’s an oil-injected in screw compressor technology and a timing gear both rotors in the oil-free compressor technology as both rotors will run harmonically with minimum calculated clearance between both elements.

The male and female rotors are rotating in the opposite direction which produces energy. Comparing Male rotor Vs Female rotors: The female rotor has typically the number of valleys than the male rotor lobes.

When Oil is injected into Rotary Screw Compressor?

Low Maintenance:
Oil Coated parts have more life expectancy. Most of the cases rotors of rotary screw processor never have to be replaced.

Cooling:
Running a long time of compressor with the help of Cooled oil because the compressor is cooled by the injected oil so water-cooling is not needed for screw compressor.

Sealing:
Preventing the air from seeping out.

Noise Reduction:
The oil lubricates is moving to all parts so less friction is produced.

Cost-Effective and Efficient:
Used to design premium efficiency air ends and integrated Heat recovery systems in the screw air compressor. ELGi screw air compressors have a lot of features it will help to increase performance rotary screw compressor like flexible, powerful and efficient.

Efficiency and Reliability:
Our screw air compressors have been designed to provide top efficiency and reliability. It is used to low & high air pressure system and controlling as well as harsh conditions.

Selection of rotary screw air compressors:
Shaktiman Equipments Pvt Ltd has all shapes and sizes of rotary screw air compressors:

Oil Free Two Stage Air Cooled

Oil Free Two Stage Water Cooled

Power range From 2.2 – 500 kW
Oil-free and oil injected
Portable air compressors
Fixed Speed
Air-cooled and water-cooled options
Available advanced control systems.

As a Generator and air compressor dealers in all over Tamil Nadu most of Chennai, Madurai and Coimbatore. Shaktiman equipment has screw air compressor solutions. If you need a solution? Contact Us Today! Know more information On Screw air compressor technology, Click Here

elgi air compressor