Air Compressor and Their Uses.

In India Air compressor Market value is around $1.84 billion in 2018 and It is expected to grow 6.92% in 2020-2025. So the fact is every industry in India is using air compressors for their business

Read this blog carefully. There are many uses of air compressor and here there are some.

Construction

Construction

Construction sites mainly used air compressors to power drills, hammers, and compactors. Power from an air compressor is essential on the construction without the help of electricity; petrol and diesel air compressors provide continuous power.

Agriculture Agriculture

Agriculture and Farms needs an air compressor with steady and clean air.

To complete the farming and agricultural operation needs a Generation of Air compressor power tractors or pumps.

Manufacturing

Manufacturing

These are the main Uses of Air Compressor talking about air compressors and want to talk about rotary screw equipment.

Rotary screw ensures the pharmaceutical production produces clean, contaminant-free. It simultaneously powers the sprayers and belt conveyor.

Mining

Mining

Air compressors are used for industry, mining, or quarrying. Usage of Air compressors in this mining is pretty high. Most air compressors store pressurized air to drive a motor produces good quality production and reliability. Mostly Heavy-duty air compressor is used in mining.

An air compressor that can manage tight spaces, dust & debris. It is mandatory for the mining industry.

Spray Painting

Spray painting

A small air compressor is used to sprinkle painting by powering airbrushes to private and commercial use.

Airbrushes in the air compressor range from fine desktop brushes for repainting vehicles and other equipment.

Paintball

Paintball

Paintball guns are connected to an air cylinder that uses an air compressor to fire resources. powers air guns are used in this compressed air are filled in this gun. When the trigger is pressed compressed air will automatically pull the paintball.

Energy Sector

Energy Sector

Oil drilling is one of the Uses of Air compressors. Oil drilling depends on air compressors for functionality in the energy sector. 

The crew safety must be an imperative of safe and trustworthy air compressor drilling in an oil rig operation.

Uses of air compressor oil drilling are different with spark-free delivery and constant outputs.

Heating, Ventilation and Air Conditioning (HVAC)

Heating Ventilation and Air Conditioning(HVAC)

Heat pumps and air systems of HVAC units normally have rotary screws.

Rotary screw compressor control vapor compression refrigeration that compresses air vapors and raises the temperature.

Pressure Washing

Pressure Washing

Pressure Washing is one of the Uses of Air compressors. It is used to pump large pressured water through pressure and for more efficient cleaning of stain removal and Pressured cleaning.

This is Uses of Air Compressor at any time a pneumatic tool an air compressor can fix it whether it industry, mining or Quarry it doesn’t matter air compressor is mandatory for industries.

Gas Compressor vs Air Compressor Find Which Is Best

Gas Compressor vs Air Compressor. Find Which Is Best?

In short, An compressor is a pneumatic device that converts power by using an electricity, diesel, or gasoline engine into a pressurized air called a compressor. This two have the biggest competition gas and air compressor.

Next step everyone had this question: Which is the best?Gas compressor or air compressor? Which compressor to choose and which is right for business?

Oh! it’s getting complicated, let’s dig it out. A gas or air. Which compressor is gonna win? let’s see & read with consciousness.

Benefits of Gas Compressor

Benefits of gas compressor

Natural gas compressor: Everyone can know about this but also you want to know about CNG compressor and RNG Compressor.

So What are CNG and RNG? Do you have any ideas? Ok! CNG is nothing but compressed natural gas. RNG is renewable natural gas. To be simple taking biogas and moving compressed natural gas into a grid or providing a fuel station for natural gas vehicles defining the

CNG and RNG are at their best outdoors in remote areas and they can provide regular pressure, long-lasting compression, and strong power. The natural gas compressor is a wide range of strong compressors by using natural gases like biomethane, etc. Without no need to plug the power source it has more mobility so can place the compressor in the best location and is unrestricted by other access elements. It can maintain its most powerful efficiency level while running at as low as a 30% full load.

Benefits of Air Compressor

Benefits of air compressor

Before talking about air compressors, I want to explain that air is a useful tool.

This pneumatic device can have many different accessories, making it multiple tools. It is also a small and quiet tool and has many types like a Piston, oil-free air compressor, portable air compressor, Reciprocating and Rotary air compressor, etc.

It is lightweight and will comfortably fit in any space.

The portable is significantly less noisy than a gas.

Pros and Cons.

Gas Compressor Cons

The first cons of the natural gas compressor are it can produce highly dangerous gas. All gas compressor types are at risk indoors.

Natural gas compressors like CNG and RNG-type air compressors have lower life maintenance. Gas compressors have a high risk of fire accidents. The gas compressor is very loud and the level of noise can affect your employees.

Gas Compressor Pros

A gas compressor is typically good and it performs outdoors.

It tends to be more expensive and seems to be the biggest drawback when you buy a gas compressor.

Air Compressor Pros

Air compressors have an individual advantage because they can operate in any situation. It runs smoothly and quietly. Air compressors can work continuously and work best in industries.

It is less expensive and adding an air compressor with air filters, water filters are easier. Usually, it is more powerful and has a higher air capacity (CFM output).

Air Compressor Cons

If the air filter doesn’t change regularly it will end at risk.

Maintenance of air accessories is important.

Gas vs Air: Let See Who Wins?

In the end, air compressors are much better than gas. So investing money in an air compressor is best and also less expensive compared to a gas compressor when you buy a compressor for business or industry. We suggest Elgi is the right option. For more information ask experts.

Steps for Installing Air Compressor Successfully

Essential Steps for Installing Air Compressor Successfully

There are some essential Steps to Installing Air Compressor successfully. Of course, We’ll be ready to install after buying a compressor. In this phase, ensuring that the compressor is installed according to the manufacturer’s guidelines is extremely important. This ensures a long-lasting compressor, optimum efficiency, and reduces energy costs.

Where Does It Want to Be Located?

The location is the most important thing. We have to ensure that the compressor is unloaded, installed, operated, and maintained within the area during the installation. Sufficient clearance must be provided to the designated area.

However, no special foundation or anchoring is required for rotary screws of Steps to Installing Air compressor. The compressor shall be located on a high surface, which resists the compressor’s load and moving equipment.

In addition, it is necessary to protect the compressor, when eradicating the inner components, oil, and filter damage, of natural elements like rain, sunlight, hot air, and other dysfunctions such as toxic or inflammable materials and agents such as corrosion such as ammonia and chlorine, salt spray and other chemicals.

What Is the Ventilation Process and How Does It Work?

The ventilation process is the important one of the Steps to Install Air Compressors because lack of ventilation and refrigeration is the main cause of air compressor problems. 

The power delivered to your compressor is fully converted into heat during compression and the heat is transferred to the compressor room.

Natural Ventilation:

When the inside compressor room temperature does not exceed 5 °C, natural ventilation is sufficient compared with the ambient temperature.

There is only a ventilation process such as

Forced Ventilation with an Exhaust Fan

If the compressor room has a maximum temperature of 5 ˚C, install an exhaust fan.

Forced Ventilation with Ducts

when it is installed in an enclosed area. Make sure that the compressor’s hot air exhaust is diverted through ducts

If the air inlet temperature falls below temperature, install a cabinet heater. To keep a temperature 0˚C – 50˚C, use the cold start kit and heater in the compression room.

How to Use Electricals That Help Maintenance?

Before the compressor is installed, ensure that the voltage of the electric service fits on the compressor nameplate (located within the electric cabinet).

The Compressor should be properly grounded & properly equipped.

Provide a dedicated switch disconnecting fusion with power to the compressor (SDF). Install a suitable SDF rating unit within five meters. This helps to maintain more than one compressor without stopping.

Air Storage

The receiver tank serves as a compressed air reservoir for maximum demand.

The receiver tank helps the water cool off the system.

The receiver tank minimizes the system pulsation due to a reciprocal compressor or downstream cyclic process.

A pressure relief valve and pressure gauge are required for the receiver tanks. The relief valve must be set to 10% higher than the system’s operating pressure.

A manual or automatic drain should also be installed in the receiver tank, to remove water.

Piping

The final Process for installing Air compressor is Piping. To provide adequate flow and steady pressure to all usage areas, the correct pipework dimension is important. The diameter of the pipe directly affects the fall in pressure. The discharge pipe must be of a minimum diameter equal to the outlet of the compressor discharge.

Piping selection affects three main components of the air system directly (flow, pressure, and air quality). Poor choice of materials in pipes, diameter, and design leads to flow restrictions and often leads to considerable decreases in pressure

Before downstream filters such as prefilters, fine filters, and carbon filters are assembled the pipelines should be flushed. Make sure the water drain for the air collector, downstream filters, and dryers is provided with the auto drain. In the event of isolation, we need to make a bypass for the dryer and downstream filter piping arrangements.

The overall system installation prevents future expenses.

Buying the new air compressor in shaktiman is the best choice because we are the best Air compressor dealers in Chennai

Air Compressor Dealers in Chennai

Simple Guide to Piston Air Compressors – 2021 Version

In this article, we guide above the Piston Air Compressors and their specification. The piston compressors or compressors reciprocate the compression of gas within a cylinder (or cylinders) rely on the reciprocating actions of one or more pistons and discharge it into the tank of high pressures.

Both oil-lubricated and oil-free designs contain compressors for the Piston Air Compressor. Other designs are better suited for some applications which require high-quality oil-free air.

Piston Air Compressors Configurations

A range of configurations for Piston Air Compressors, such as single-acting, double-acting, oil lubrication, or oil-free, offer piston compressors. The double actuator design, featuring an L configuration with a vertical, low-pressure cylinder and a horizontal, high-pressure cylinder is one of the most common configurations. Pumpkin rings or dented walls feature oil-lubricated designs with splash or pressure lubrication and oil-free designs.

Most Piston Air Compressors have valves that open and close on either side of the valve disc based on pressure differences. Some of the bigger machines have a crosshead, screens, and an intermediate ventilated component to prevent oil from being transferred to the pressure chamber.

How Does a Piston Compressor Work?

The piston moves down and pulls air into the cylinder in a Piston Air compressor with a valve system and two valve discs in stainless steel. The biggest disc bends down to let the air pass. The large disc flexes again to seal against the seat of the valve when the piston moves upwards. The compressed air is then forced into and delivered to the final process through the hole in the valve seat. Elgi Piston Air compressor Dealers are having the best manual system of Piston Air compressor which is very useful before you buy the air compressor 

Piston Compressors Applications 

Compressors are used in various industries and also in environments familiar to everyday consumers. 

A common example of a simple version of an air compressor is the portable 12VDC electric air compressor that is often carried in a glove compartment or trunk of the car, used by consumers to pump up tires under the correct pressure.

Depending on the application, discharge pressures from anywhere between 1,000 and upward can reach between 10,000 and 60,000 psi.

There is also a prevalence of the use of compressors in the oil and gas sector, where Piston Air compressors of natural gas are used for storage or transport of compressed gas.

Piston Air Compressors Average Price

Suggest Elgi Piston Air compressor Dealers for Knowing the Piston Air compressor price in Chennai. The average price of a Piston air compressor is almost around 1.7 lakh. The piston HP starts from 1-430 HP.

Elgi Piston Air compressor is one of the best air compressors in India. In local Shaktiman the best Air compressor dealers in Chennai will provide you a reliable air compressor.

Heavy Duty Portable Air Compressor for Mining & Quarrying

Heavy-Duty Portable Air Compressor for Mining & Quarrying

The mining & quarrying industries work 24*7. The mining industry, whether underground or surface mining, never sleeps. Mines & Quarry usually miles away from the city. There is one main piece of equipment that is used to power this process. That is a heavy-duty portable air compressor. Pursue this article to understand more about Why heavy-duty Portable Air Compressors exclusively made for Mines and Quarries

What Is the Heavy Duty Portable Air Compressor?

An air compressor is an air-filled cavity or pneumatic device that converts power using an electric motor or diesel engine into compressed air. By one of several methods, an air compressor forces more and more air into a storage tank, increasing the pressure. When air compressor pressure reaches its lower limit, the air compressor turns on again and re-pressurizes the air compressor.

Exclusively for Quarry & Mines Operation 

The entire mining process, from exploration of mining to smelting, uses the form of a heavy-duty air compressor. Air compressor that acts like a jackhammer and it has high performance and durability. A heavy-duty air compressor Not only provides ventilation but makes sure that it gives harmless and clean air.ELGi’s is dominant in performance.

Problem Areas for Compressed Air Efficiency

Unfortunately, leaks can happen in the air compressor at any point, but some particular factor could cause them in mining. Exposed air piping that encounters frequent vibrations or impacts is more likely to develop leaks. Piping that is joined using grooved, mechanical fittings may develop leaks if not assembled properly too. The piping adapts to Different types of variations at the mine. Turning off air compressors when the system is not in use is a simple, but best step in reducing energy expenditures. By implementing a comprehensive maintenance program and using compressed air properly, you can see immediate cost savings on your investment.

Air compressor Dealers in chennai

Growth of Mining Industry Using Heavy-Duty Air Compressor 

Heavy-duty air compressors worked in the mining industry change depending on their purpose and the requirements needed for the business. So every industry needs the heavy power of the air compressor. Selecting the right compressor to meet your needs can help enhance fertility and help to reduce energy costs. A one-time expenditure of a heavy-duty air compressor in your mining can reduce all your problems that will most benefit your mining operation. 

Applications of Heavy-Duty Portable Air Compressor 

Heavy-duty Air compressors are found in a wide range of environments. You’ll see gas stations giving compressed air to vehicle’s tires. But heavy-duty portable air compressors are used in mines and quarries which act like aggressive levels. For road construction, refurbishment work, engineering in civil or challenging applications, heavy-duty portable compressors will be dominant and unique needs of the application. In hard circumstances in sites and mines, a heavy-duty air compressor can survive that situation.

  • Blasting – In mines and quarry they will use a blasting operation called sandblast with the portable sandblast machines 
  • Material handling – Materials like coal dust can be better handled by air compressors, allowing for fluidization. Also, compressed air can be used in conveying material in mining as well. 
  • Cleaning – Air compressors can be used to purify the waste particles from filters and avoid dirt and dust.
  • Ventilation – Ventilation air should be drawn from the exterior of the air compressor at the lowest and coolest point.

For the above instruction, Air Compressor Dealers in Chennai prefer Elgi’s, heavy-duty portable air compressor to survive the hard weather and can solve the problem. Buying in shaktiman’s can assure you of durability.

 

About Us

Shaktiman Equipments Pvt Ltd (formerly known as Pioneer Generator Pvt Ltd is one of India’s leading energy & Air engineering solutions company). It has a presence across a wide range of businesses as a Distributorship for Air compressor sales, service of ELGI Equipments Ltd, and Original Equipment manufacturer of Diesel Generator for Tamilnadu & Pondicherry. Additionally, the company offers Rental services for all its products, including Godrej Forklifts and Smarta [MLT].

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