Air compressor Archives - Shaktiman Equipments Pvt Ltd

air compressor, air compressors, Elgi Rotary Air Compressor, Reciprocating air compressor, Rotary Screw Air CompressorJanuary 31, 2022February 16, 2022

Rotary Screw Air Compressor vs Reciprocating Air Compressor -Which Is Better?

Comparing of Rotary Screw Air Compressor vs Reciprocating Air Compressor

Do you have any idea about these two standard air compressors? Yup, that is a Rotary screw air compressor and Piston or reciprocating air compressor. In this blog, we will show the comparison and performance of the Rotary screw air compressor and Reciprocating air compressors.

Everyone in the business field has this major question in their mind Should I buy a Reciprocating or a Rotary screw? Mutually both of the compressors create compressed air but it depends upon the application so we will explain it briefly.

What Is the Dissimilarity between the Reciprocating Air Compressor and Rotary Screw?

Both of the compressors produce compressed air utilizing positive displacement, These compressors compress air mechanically to reduce its volume but the mechanics or engine is different.

Reciprocating Air Compressor

This air compressor is also known as a piston air compressor.

Pistons were used in the mid-1600s, Now these are largely used in industry, and Similarly, the same compressor was used during the 1800s

The reciprocating air compressor engines are systematic and easy to maintain. They are adequate for applications.

Rotary Screw Air Compressor

Rotary screw air compressors have been about since the mid-1900s. There are two rotors and a compressed air system present in the Rotary screw air compressor.

The air is pulled into the chamber and squeezed into a smaller space. The rotors turn and are continuously compressed in this process. There are a few moving parts in the rotary screw air compressor and mainly this air compressor is more reliable.

Which Is the Best Reciprocating Compressor or Rotary Compressor?

Reciprocating or Rotary doesn’t matter and it’s all depending upon how the compress is used? How much compressed you need and the environment is also part of it.

Mainly you want to know about the pros and cons of Reciprocating or Rotary compressor

Reciprocating Air Compressor & Rotary Air Compressor

Pros of Reciprocating Pros

High trustworthiness
Silent function
80-99°F Cooler interior working temperature

Pros of Rotary

More extended life
Easy maintenance
Low initial money investment
Can be run in sheltered outdoor or polluted circumstances

Cons of Reciprocating

Loud and noisy level up to 100 DB
high temperature and hot up to 150- 200 F

Cons of Rotary

Lower CMF
Periodic use (20-30% duty cycle)

Both have pros and as well as cons so it depends upon the situation and also depends upon your application

When to Use a Reciprocating?

This is the type of air compressor which is best for when the air is worked intermittently by using short bursts. The reciprocating air compressor is the best little machine shop, building sites, and other small companies. This compressor is to run blow off and cleaning, sandblasting, airbrushing, Check Tire Pressure.

There is one main advantage of this air compressor is when the compressor is running continuously or at maximum capacity, it will not be damaged.

It’s being sized by 50% higher than the actual CFM to let the compressor avoid excessive heat from the motor.

When to Use a Rotary?

A rotary screw air compressor is best for heavy-duty work and continuous air and it is otherwise called a heavy-duty air compressor. These are the pillars of industry, big construction, and road construction work. It is designed to produce continuous air and flow of consistent air.

Mainly the air produced by the rotary is cleaner than the reciprocating and mostly it is the best choice for paint tubes and packaging.

Rotary screw compressors can work under extreme conditions like high temperature or lower temperature the machines can work in urban-rural areas.

They are designed to have more power and extremely high tools and are easier to maintain. The rotary screw air compressor has 70% fewer parts and it turns lower maintenance.

Buying the air compressor is good but want to choose the best air compressor and Air compressor dealers.

air compressors, Elgi Rotary Air Compressor, Rotary Screw Air CompressorNovember 25, 2021December 30, 2021

Gas Compressor vs Air Compressor. Find Which Is Best?

In short, An compressor is a pneumatic device that converts power by using an electricity, diesel, or gasoline engine into a pressurized air called a compressor. This two have the biggest competition gas and air compressor.

Next step everyone had this question: Which is the best?Gas compressor or air compressor? Which compressor to choose and which is right for business?

Oh! it’s getting complicated, let’s dig it out. A gas or air. Which compressor is gonna win? let’s see & read with consciousness.

Benefits of Gas Compressor

Natural gas compressor: Everyone can know about this but also you want to know about CNG compressor and RNG Compressor.

So What are CNG and RNG? Do you have any ideas? Ok! CNG is nothing but compressed natural gas. RNG is renewable natural gas. To be simple taking biogas and moving compressed natural gas into a grid or providing a fuel station for natural gas vehicles defining the

CNG and RNG are at their best outdoors in remote areas and they can provide regular pressure, long-lasting compression, and strong power. The natural gas compressor is a wide range of strong compressors by using natural gases like biomethane, etc. Without no need to plug the power source it has more mobility so can place the compressor in the best location and is unrestricted by other access elements. It can maintain its most powerful efficiency level while running at as low as a 30% full load.

Benefits of Air Compressor

Before talking about air compressors, I want to explain that air is a useful tool.

This pneumatic device can have many different accessories, making it multiple tools. It is also a small and quiet tool and has many types like a Piston, oil-free air compressor, portable air compressor, Reciprocating and Rotary air compressor, etc.

It is lightweight and will comfortably fit in any space.

The portable is significantly less noisy than a gas.

Pros and Cons.

Gas Compressor Cons

The first cons of the natural gas compressor are it can produce highly dangerous gas. All gas compressor types are at risk indoors.

Natural gas compressors like CNG and RNG-type air compressors have lower life maintenance. Gas compressors have a high risk of fire accidents. The gas compressor is very loud and the level of noise can affect your employees.

Gas Compressor Pros

A gas compressor is typically good and it performs outdoors.

It tends to be more expensive and seems to be the biggest drawback when you buy a gas compressor.

Air Compressor Pros

Air compressors have an individual advantage because they can operate in any situation. It runs smoothly and quietly. Air compressors can work continuously and work best in industries.

It is less expensive and adding an air compressor with air filters, water filters are easier. Usually, it is more powerful and has a higher air capacity (CFM output).

Air Compressor Cons

If the air filter doesn’t change regularly it will end at risk.

Maintenance of air accessories is important.

Gas vs Air: Let See Who Wins?

In the end, air compressors are much better than gas. So investing money in an air compressor is best and also less expensive compared to a gas compressor when you buy a compressor for business or industry. We suggest Elgi is the right option. For more information ask experts.

air compressors, Elgi Rotary Air Compressor, Rotary Screw Air CompressorNovember 1, 2021December 30, 2021

Top 5 Energy Saving Tips for Your Air Compressor

Air compressors are vastly important to all power plants. Although in certain cases operating pneumatic tools is simply comfort. In other cases, the air compressor is important for the power plant, for example, air-operated control valves and Filter fabric cleaning system.

However, big industries need an air compressor and it will take a big amount of power.

So In this blog, we will guide you on some interesting tips for energy saving to your air compressor.

Tips #1: Reduce the Pressure

Reduce pressure whenever possible and also Assess system requirements. Reducing the pressure in the air compressor can save 1.6% in operating expenses. If an engine or part is manufactured at a lower pressure than the air compressor system normalizes operating pressure and mainly equipment will waste the air.

Reducing the exit pressure of installed regulators to reach the specification.

Tips #2: Apply Alternative for Air

Air compressor is immediately available for industry and it is cost-effective. The overall effectiveness of an air compressor can be as low as 10% to 15%

The only solution is using a fan or modifying an air conditioning system to cool the part in the air compressor and it is likely to be low expensive in the long-lasting run than the installation of a compressed air cooler.

Vacuum systems are much efficient and safe for cleaning than compressed air and the Electric tools are low expensive to Work with than their pneumatic counterparts.

Tips #3:Utilize Cooler Intake Air

More solid air requires less energy to compress. Most air is located in industry and mining factories. According to some measures reducing the intake air temperature from 90F to 70F will be reduce operating costs.

Tips #4: Draining Moisture from an Air Compressor.

This step is important to assure air quality for system loads. An industrial air compressor must drain using manual drain valves to remove water from the compressor.

Tips #5: Change Filters on Time.

When replacing air filters, it is compulsory to maintain the condition of the air. Mainly it is the best energy-saving chance. If the air filter has not been changed for a long time it needs a service. Assure on-time service for your air compressor.

This is the Top 5 Energy Saving Tips For Your Air Compressor. In case want to buy an air compressor contact the best air compressor dealers.

air compressorsJune 24, 2021December 30, 2021

Essential Steps for Installing Air Compressor Successfully

There are some essential Steps to Installing Air Compressor successfully. Of course, We’ll be ready to install after buying a compressor. In this phase, ensuring that the compressor is installed according to the manufacturer’s guidelines is extremely important. This ensures a long-lasting compressor, optimum efficiency, and reduces energy costs.

Where Does It Want to Be Located?

The location is the most important thing. We have to ensure that the compressor is unloaded, installed, operated, and maintained within the area during the installation. Sufficient clearance must be provided to the designated area.

However, no special foundation or anchoring is required for rotary screws of Steps to Installing Air compressor. The compressor shall be located on a high surface, which resists the compressor’s load and moving equipment.

In addition, it is necessary to protect the compressor, when eradicating the inner components, oil, and filter damage, of natural elements like rain, sunlight, hot air, and other dysfunctions such as toxic or inflammable materials and agents such as corrosion such as ammonia and chlorine, salt spray and other chemicals.

What Is the Ventilation Process and How Does It Work?

The ventilation process is the important one of the Steps to Install Air Compressors because lack of ventilation and refrigeration is the main cause of air compressor problems.

The power delivered to your compressor is fully converted into heat during compression and the heat is transferred to the compressor room.

Natural Ventilation:

When the inside compressor room temperature does not exceed 5 °C, natural ventilation is sufficient compared with the ambient temperature.

There is only a ventilation process such as

Forced Ventilation with an Exhaust Fan

If the compressor room has a maximum temperature of 5 ˚C, install an exhaust fan.

Forced Ventilation with Ducts

when it is installed in an enclosed area. Make sure that the compressor’s hot air exhaust is diverted through ducts

If the air inlet temperature falls below temperature, install a cabinet heater. To keep a temperature 0˚C – 50˚C, use the cold start kit and heater in the compression room.

How to Use Electricals That Help Maintenance?

Before the compressor is installed, ensure that the voltage of the electric service fits on the compressor nameplate (located within the electric cabinet).

The Compressor should be properly grounded & properly equipped.

Provide a dedicated switch disconnecting fusion with power to the compressor (SDF). Install a suitable SDF rating unit within five meters. This helps to maintain more than one compressor without stopping.

Air Storage

The receiver tank serves as a compressed air reservoir for maximum demand.

The receiver tank helps the water cool off the system.

The receiver tank minimizes the system pulsation due to a reciprocal compressor or downstream cyclic process.

A pressure relief valve and pressure gauge are required for the receiver tanks. The relief valve must be set to 10% higher than the system’s operating pressure.

A manual or automatic drain should also be installed in the receiver tank, to remove water.

Piping

The final Process for installing Air compressor is Piping. To provide adequate flow and steady pressure to all usage areas, the correct pipework dimension is important. The diameter of the pipe directly affects the fall in pressure. The discharge pipe must be of a minimum diameter equal to the outlet of the compressor discharge.

Piping selection affects three main components of the air system directly (flow, pressure, and air quality). Poor choice of materials in pipes, diameter, and design leads to flow restrictions and often leads to considerable decreases in pressure

Before downstream filters such as prefilters, fine filters, and carbon filters are assembled the pipelines should be flushed. Make sure the water drain for the air collector, downstream filters, and dryers is provided with the auto drain. In the event of isolation, we need to make a bypass for the dryer and downstream filter piping arrangements.

The overall system installation prevents future expenses.

Buying the new air compressor in shaktiman is the best choice because we are the best Air compressor dealers in Chennai

air compressorsJune 1, 2021December 30, 2021

Simple Guide to Piston Air Compressors – 2021 Version

In this article, we guide above the Piston Air Compressors and their specification. The piston compressors or compressors reciprocate the compression of gas within a cylinder (or cylinders) rely on the reciprocating actions of one or more pistons and discharge it into the tank of high pressures.

Both oil-lubricated and oil-free designs contain compressors for the Piston Air Compressor. Other designs are better suited for some applications which require high-quality oil-free air.

Piston Air Compressors Configurations

A range of configurations for Piston Air Compressors, such as single-acting, double-acting, oil lubrication, or oil-free, offer piston compressors. The double actuator design, featuring an L configuration with a vertical, low-pressure cylinder and a horizontal, high-pressure cylinder is one of the most common configurations. Pumpkin rings or dented walls feature oil-lubricated designs with splash or pressure lubrication and oil-free designs.

Most Piston Air Compressors have valves that open and close on either side of the valve disc based on pressure differences. Some of the bigger machines have a crosshead, screens, and an intermediate ventilated component to prevent oil from being transferred to the pressure chamber.

How Does a Piston Compressor Work?

The piston moves down and pulls air into the cylinder in a Piston Air compressor with a valve system and two valve discs in stainless steel. The biggest disc bends down to let the air pass. The large disc flexes again to seal against the seat of the valve when the piston moves upwards. The compressed air is then forced into and delivered to the final process through the hole in the valve seat. Elgi Piston Air compressor Dealers are having the best manual system of Piston Air compressor which is very useful before you buy the air compressor

Piston Compressors Applications

Compressors are used in various industries and also in environments familiar to everyday consumers.

A common example of a simple version of an air compressor is the portable 12VDC electric air compressor that is often carried in a glove compartment or trunk of the car, used by consumers to pump up tires under the correct pressure.

Depending on the application, discharge pressures from anywhere between 1,000 and upward can reach between 10,000 and 60,000 psi.

There is also a prevalence of the use of compressors in the oil and gas sector, where Piston Air compressors of natural gas are used for storage or transport of compressed gas.

Piston Air Compressors Average Price

Suggest Elgi Piston Air compressor Dealers for Knowing the Piston Air compressor price in Chennai. The average price of a Piston air compressor is almost around 1.7 lakh. The piston HP starts from 1-430 HP.

Elgi Piston Air compressor is one of the best air compressors in India. In local Shaktiman the best Air compressor dealers in Chennai will provide you a reliable air compressor.

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