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air compressors, Elgi Rotary Air Compressor, Rotary Screw Air CompressorNovember 1, 2021December 30, 2021

Top 5 Energy Saving Tips for Your Air Compressor

Air compressors are vastly important to all power plants. Although in certain cases operating pneumatic tools is simply comfort. In other cases, the air compressor is important for the power plant, for example, air-operated control valves and Filter fabric cleaning system.

However, big industries need an air compressor and it will take a big amount of power.

So In this blog, we will guide you on some interesting tips for energy saving to your air compressor.

Tips #1: Reduce the Pressure

Reduce pressure whenever possible and also Assess system requirements. Reducing the pressure in the air compressor can save 1.6% in operating expenses. If an engine or part is manufactured at a lower pressure than the air compressor system normalizes operating pressure and mainly equipment will waste the air.

Reducing the exit pressure of installed regulators to reach the specification.

Tips #2: Apply Alternative for Air

Air compressor is immediately available for industry and it is cost-effective. The overall effectiveness of an air compressor can be as low as 10% to 15%

The only solution is using a fan or modifying an air conditioning system to cool the part in the air compressor and it is likely to be low expensive in the long-lasting run than the installation of a compressed air cooler.

Vacuum systems are much efficient and safe for cleaning than compressed air and the Electric tools are low expensive to Work with than their pneumatic counterparts.

Tips #3:Utilize Cooler Intake Air

More solid air requires less energy to compress. Most air is located in industry and mining factories. According to some measures reducing the intake air temperature from 90F to 70F will be reduce operating costs.

Tips #4: Draining Moisture from an Air Compressor.

This step is important to assure air quality for system loads. An industrial air compressor must drain using manual drain valves to remove water from the compressor.

Tips #5: Change Filters on Time.

When replacing air filters, it is compulsory to maintain the condition of the air. Mainly it is the best energy-saving chance. If the air filter has not been changed for a long time it needs a service. Assure on-time service for your air compressor.

This is the Top 5 Energy Saving Tips For Your Air Compressor. In case want to buy an air compressor contact the best air compressor dealers.

air compressors, Elgi Rotary Air Compressor, Rotary Screw Air CompressorOctober 29, 2021December 30, 2021

Complete Guide for Elgi Rotary Screw Air Compressor – 2021

Rotary Screw Compressors are powering manufacturing worldwide. If you look at the construction and industry you definitely can find Air Compressors over there and most of them are using Elgi Rotary Screw Air Compressor. Over India, 75% of the industry is using Elgi Rotary Screw Air Compressor. So what is the special feature of Elgi? Why all are using Elgi? Why are Top Air Compressor dealers in Chennai recommending Elgi? The Answer: Everyone can understand the basics of the Elgi air compressor easily. So that everyone prefers Elgi brands. Actually, it is very simple.

What Is a Rotary Screw Air Compressor?

The rotary screw air compressor is otherwise called a Twin-screw air compressor. Mainly lots of industries require a big amount of high-pressure air so they choose the rotary screw air compressor. A rotary screw air compressor does a screw type of mechanism to compress air by volume.

What Is the Principle Elgi Rotary Air Compressor?

Let’s move on to some basic principles of Rotary screw air compressors. The Elgi Rotary air compressor mechanism is like rotary type positive displacement. The screw part consists of a variety of shapes and grooves There are rotors in the air compressor which is male rotor and female rotor

Oil-lubricated rotary screw air compressor the male rotor is handled by motor or engine, and the female rotor is handled by a male rotor.
Oil-free rotary screw air compressor a gear controls the timing between the male and female rotor

How Does Elgi Rotary Screw Air Compressor Work?

Elgi Rotary screw air compressors work a positive displacement process and that includes air pulling into a chamber. Compressed air is made by reducing the volume in the chamber. Rotary screw air compressors particularly use positive displacement with spiral screws.

The screws allow a hydraulic seal to compress the air. The most common rotary screw air compressor and the steps are
The first step is air entering the machines through the inlet valve. Perfectly, that will clean the air of unnecessary dust but you want to keep the machine in the right place.
The next step is air will move into the pressure controller line and It goes through the regulator valve, which sets the air pressure.
To combine into a mist, oil and air move into the compressor.
The air compressor travels the machine’s rotary screws.
Then an air and oil mist exists in the air compressor and enters into the oil separator tank.

These are the basic structure of the Elgi Rotary Screw Air Compressor. Get Quote to know more information and pricing details about air compressors

Diesel Generators, kVA in diesel generatorOctober 29, 2021December 30, 2021

What Is Kva in the Diesel Generator and How Is It Calculated?

Nevertheless, a Diesel generator is providing backup power to lots of industries and construction Yeah ! you want to know about the Technical Specification of diesel generators. Understanding the specification is one of the crucial ones and want to know about this before buying the diesel generator and selecting which KVA and generator suit your business.

What Is Kva?

There are some technical terms in diesel generators and it can be so difficult to understand.kVA is the regular term in generator specification.KVA is the indication of the power output.

What Is Kva on the Generator?

Typically, the higher KVA rating produces more power for the diesel generator. KVA is 1000 volt-amps. When a voltage is multiplied to get 1000 volt-amps. The power that moves electrons around a circuit by the amps. The kilovolt-amps measure is called the apparent power of a diesel generator. This is completely different from kilowatts (kW) that measure true power. There is a major difference between the two in the power factor (PF).

Multiplying the Power Factor with KW Can Get a Value of Kva.

Usually, PF is 1 for single-phase diesel generators and three-phase diesel generator kVA is the same as kW, the PF is normally 0.8. which means a 20kVA three-phase diesel generator has a power of 16kW (20 x 0.8-16).

The Kva into KW Formula:

Apparent power (kVA) x power factor (pf) = actual power (kW)

125 kVA x 0.8 = 100 kW

The formula for converting kW into kVA is:

Actual power (kW) / power factor (pf) = apparent power (kVA) 120 kW / 0.8 = 150 kVA

The formula for converting kVA into kW is:

Apparent power (kVA) x power factor (pf) = actual power (kW) 120 kVA x 0.8 = 96 kW

What Kva Ratings Are Available?

There are some different sizes in the generator and power outputs are available, the kVA will change to indicate this. Always choosing the right size for the generator to your needs is important. At least doing all the kVA calculation in the end there are many types of kVA of diesel generator which suit your business. The generator ranges from 5 to 3000 kVA in shaktiman and the generator price is also reliable and trustable generator dealers. Mahindra is made for the industry in heavy use called mining all kVA generators is trustworthy here.

air compressorsJune 24, 2021December 30, 2021

Essential Steps for Installing Air Compressor Successfully

There are some essential Steps to Installing Air Compressor successfully. Of course, We’ll be ready to install after buying a compressor. In this phase, ensuring that the compressor is installed according to the manufacturer’s guidelines is extremely important. This ensures a long-lasting compressor, optimum efficiency, and reduces energy costs.

Where Does It Want to Be Located?

The location is the most important thing. We have to ensure that the compressor is unloaded, installed, operated, and maintained within the area during the installation. Sufficient clearance must be provided to the designated area.

However, no special foundation or anchoring is required for rotary screws of Steps to Installing Air compressor. The compressor shall be located on a high surface, which resists the compressor’s load and moving equipment.

In addition, it is necessary to protect the compressor, when eradicating the inner components, oil, and filter damage, of natural elements like rain, sunlight, hot air, and other dysfunctions such as toxic or inflammable materials and agents such as corrosion such as ammonia and chlorine, salt spray and other chemicals.

What Is the Ventilation Process and How Does It Work?

The ventilation process is the important one of the Steps to Install Air Compressors because lack of ventilation and refrigeration is the main cause of air compressor problems.

The power delivered to your compressor is fully converted into heat during compression and the heat is transferred to the compressor room.

Natural Ventilation:

When the inside compressor room temperature does not exceed 5 °C, natural ventilation is sufficient compared with the ambient temperature.

There is only a ventilation process such as

Forced Ventilation with an Exhaust Fan

If the compressor room has a maximum temperature of 5 ˚C, install an exhaust fan.

Forced Ventilation with Ducts

when it is installed in an enclosed area. Make sure that the compressor’s hot air exhaust is diverted through ducts

If the air inlet temperature falls below temperature, install a cabinet heater. To keep a temperature 0˚C – 50˚C, use the cold start kit and heater in the compression room.

How to Use Electricals That Help Maintenance?

Before the compressor is installed, ensure that the voltage of the electric service fits on the compressor nameplate (located within the electric cabinet).

The Compressor should be properly grounded & properly equipped.

Provide a dedicated switch disconnecting fusion with power to the compressor (SDF). Install a suitable SDF rating unit within five meters. This helps to maintain more than one compressor without stopping.

Air Storage

The receiver tank serves as a compressed air reservoir for maximum demand.

The receiver tank helps the water cool off the system.

The receiver tank minimizes the system pulsation due to a reciprocal compressor or downstream cyclic process.

A pressure relief valve and pressure gauge are required for the receiver tanks. The relief valve must be set to 10% higher than the system’s operating pressure.

A manual or automatic drain should also be installed in the receiver tank, to remove water.

Piping

The final Process for installing Air compressor is Piping. To provide adequate flow and steady pressure to all usage areas, the correct pipework dimension is important. The diameter of the pipe directly affects the fall in pressure. The discharge pipe must be of a minimum diameter equal to the outlet of the compressor discharge.

Piping selection affects three main components of the air system directly (flow, pressure, and air quality). Poor choice of materials in pipes, diameter, and design leads to flow restrictions and often leads to considerable decreases in pressure

Before downstream filters such as prefilters, fine filters, and carbon filters are assembled the pipelines should be flushed. Make sure the water drain for the air collector, downstream filters, and dryers is provided with the auto drain. In the event of isolation, we need to make a bypass for the dryer and downstream filter piping arrangements.

The overall system installation prevents future expenses.

Buying the new air compressor in shaktiman is the best choice because we are the best Air compressor dealers in Chennai

air compressorsJune 1, 2021December 30, 2021

Simple Guide to Piston Air Compressors – 2021 Version

In this article, we guide above the Piston Air Compressors and their specification. The piston compressors or compressors reciprocate the compression of gas within a cylinder (or cylinders) rely on the reciprocating actions of one or more pistons and discharge it into the tank of high pressures.

Both oil-lubricated and oil-free designs contain compressors for the Piston Air Compressor. Other designs are better suited for some applications which require high-quality oil-free air.

Piston Air Compressors Configurations

A range of configurations for Piston Air Compressors, such as single-acting, double-acting, oil lubrication, or oil-free, offer piston compressors. The double actuator design, featuring an L configuration with a vertical, low-pressure cylinder and a horizontal, high-pressure cylinder is one of the most common configurations. Pumpkin rings or dented walls feature oil-lubricated designs with splash or pressure lubrication and oil-free designs.

Most Piston Air Compressors have valves that open and close on either side of the valve disc based on pressure differences. Some of the bigger machines have a crosshead, screens, and an intermediate ventilated component to prevent oil from being transferred to the pressure chamber.

How Does a Piston Compressor Work?

The piston moves down and pulls air into the cylinder in a Piston Air compressor with a valve system and two valve discs in stainless steel. The biggest disc bends down to let the air pass. The large disc flexes again to seal against the seat of the valve when the piston moves upwards. The compressed air is then forced into and delivered to the final process through the hole in the valve seat. Elgi Piston Air compressor Dealers are having the best manual system of Piston Air compressor which is very useful before you buy the air compressor

Piston Compressors Applications

Compressors are used in various industries and also in environments familiar to everyday consumers.

A common example of a simple version of an air compressor is the portable 12VDC electric air compressor that is often carried in a glove compartment or trunk of the car, used by consumers to pump up tires under the correct pressure.

Depending on the application, discharge pressures from anywhere between 1,000 and upward can reach between 10,000 and 60,000 psi.

There is also a prevalence of the use of compressors in the oil and gas sector, where Piston Air compressors of natural gas are used for storage or transport of compressed gas.

Piston Air Compressors Average Price

Suggest Elgi Piston Air compressor Dealers for Knowing the Piston Air compressor price in Chennai. The average price of a Piston air compressor is almost around 1.7 lakh. The piston HP starts from 1-430 HP.

Elgi Piston Air compressor is one of the best air compressors in India. In local Shaktiman the best Air compressor dealers in Chennai will provide you a reliable air compressor.