Oil free air compressor Frequently Asked Questions

Frequently Asked Questions While Selecting Oil Free Air Compressors

Shaktiman is one of the leading ELGI air compressor dealers in Chennai and all over TamilNadu. Where we supply compressors there are a lot of questions raised by the customer. So we have conducted a series Q/A among customers about air compressors. In this article, we picked out common frequently Asked Questions While Selecting Oil Free air compressor.

Top Common FAQs While Selecting Oil Free Air Compressors

1. What Are the Factors That Should Be Considered While Selecting Oil Free Air Compressors?

While selecting an oil free air compressor for your business, you should consider the following factors. 

  • Selecting an air compressor has a stable internal cooling temperature system because it extends the life of the electronic power components.
  • Ensures the minimal loss of compressed air between compression stages are depressurized by Optimally-sized coolers.
  • Will result in 4-9% more air flow per unit of power by Three-stage compression.
  • Reduction in power consumption and time between load and unload by installing Titanium impellers.

2. How Is Oil Free Is Differ from Other Types?

Oil free air compressor rely on oil  for lubrication. It provides the highest quality air for your manufacturing needs. All the oil free types last for 20 to 30 years.

3. What Are the Different Cooling Methods Used in an Oil Free Air Compressor?

Elgi offers two types of cooling methods. They are 

  • Water cooled compressor cooling
  • Air cooled compressor cooling

4. How Do We Choose the Right Type of Air Compressor for My Application?

Every business needs different requirements, every air compressor fulfills different requirements. In Oil Free there are High centrifugal, oil-free rotary screws & non-lubricated reciprocating compressors. It all has unique features and is designed for different purposes. The general checklist are 

  • What is Operating pressure?
  • Does your business really need Oil-free air?
  • What is the SCFM or airflow required by your pneumatic machines?
  • Is your airflow demand fluctuating?

5. How Does an Oil Free Air Compressor Work?

Most oil free air compressors are using other alternative liquids to keep the mechanism smooth. Oil-free air compressors have no contact inside the compression chamber. The bearing and gears are all external and properly sealed to prevent oil contamination. It provides 100% Oil Free Air Compressors.

6. How Often Do I Need to Replace My Air Intake Filter?

Generally air filters are replaced every 2000 hrs. It is clearly mentioned in your manufacturer’ manual, In the manual they mentioned,  at what condition and when your air filter should be replaced. The filters may need to change often for longer life span of air compressors. 

The above mentioned questions and answers are the Frequently Asked Questions While Selecting Oil Free Air Compressors. 

generator dealers in chennai

Diesel Generator Applications & Uses for Industries

A diesel generator is used for emergency power supply in case of electricity shutdown or places where there power supply demand. Diesel generator generates electric energy by using a diesel engine along with an electric generator.

Nowadays, diesel generator usage is essential for industries backup, emergency, and electric systems in case of power failure. Hiring diesel generators for monitor electric current continuously and automatically start the generator when there is a power cut or power shutdown period and generator supply the power until the power comes back.

The diesel generator is the most important equipment for industries and helps to run the industries’ productions continuously. The favorable growth of industries such as oil & gas industries, telecom, mining, constructions, hospitals, and retail shops.

Diesel Generator Usage for Following Industries Below:

Mining

In all over the world running mining operation so diesel generator widely used for mining operations. They needed 80% of the power supply for mining operations because they are having heavy-duty equipment such as excavating machinery, drillers, conveyor belts, and cranes. Mining operations mainly used to get gas, coal, iron, and metals being mined. So, diesel generators are used always and number one option for easily used far-fetched mining zones with very extreme situations.

mining

Healthcare

Healthcare is one of the most sensitive industries. Hospitals have a lot of medical facilities for patients and also have diesel generators facility for emergencies. If not have generators facilities in hospitals many patients lose their lives in case of power failure or interruption of electricity.

Patients are seriously ill and injured such as those patients in an intensive care unit (ICU) it would be at risk because life with the support of machines like oxygen pumps would fail to function with the slightest power outage and also used ventilators in ICU that helps to breathe when patients are in sick, injured or sedated for an operation.

In hospitals, diesel generators are widely used for backup power sources and provide uninterrupted power supply when the utility power grid fails. All-time maintain a full tank of diesel can last an entire hospital more than 8 hours depending on its size and compare to other generators, diesel generators can provide the backup power source for more than 48 hours. It depends on fuel storage.

Commercial

In the commercial industry without a power backup plan lose money in business. Power Failure can make this thorn in the flesh. Commercial industries without investing the cost in standby diesel generator, losses huge revenue at the case register, safety challenges for both people and finances, trouble for IT industries, and other automated equipment finally complete operations shutdown. So, diesel generators allow you to protect your business interests & revenues.

Oil & Gas

Diesel generators are mandatory usage for the oil & gas industry because diesel generator is an integral part of this industry all activities are based on gas fields including drilling, pumping, and loading. In most cases oil and gas exploration works remote locations with tough conditions. So, without diesel generator on-site would be quite impossible because most of the sites away from power grids. Only diesel generators fit for this site.

oil & gas industry

Manufacturing

Manufacturing industries can always need high volume productions. Sometimes slight disruption in manufacturing industries can not only low volume production and also not poor quality production. The low volume of production and low quality of the product depends on power supply interruption. The production line in the manufacturing line must be operating all the time. If blackouts occur in 24/7 manufacturing plants, then affect all the processes and affected the product quality. A diesel generator provides emergency power supply in case of blackouts and helps to prevent losses of production.

Construction

Generators will give power source support for constructions 24/7. Diesel generator helps power backup support for all construction equipments like power air conditioning, machines, power communication system, and run construction equipment such as cranes. Impossible for without power grid support for all construction sites only a few more construction sites have a power grid. If construction sites faced constant power interruptions can result in project completion time delayed due to power backup issue.

Telecommunication and Data Centers

Electronic machines, Computers, and data centers are the heart of every industry. Banks, IT industries, government sectors, railway, airways, and many industries have their own data stored servers. 

Manual and cloud servers using to access data at all times for their business to operate without interruption of power supply. With constant power supply issues or power interruptions, these servers unable access and business have to halt their operations. Losing business and money in the process.

 Diesel generators have provided very reliable service to telecommunication and data center industries after an interrupt in power backup or power grid failure, Automatically started and run the diesel generator.

Utilities

Sometimes Power generation plants also need generators due to emergencies. So, Power suppliers that depend on diesel generators for power productions run without interruption. Power generation plants have diesel generator standing for the main supply line emergency. They use diesel generators to produce enough electricity to power thousands of homes until they recover the main supply issue resolve. 

Diesel generators help this industry allow power plant crew adequate time to work the main supply. Finally diesel generator helps to prevent the power supply problem in power generation plants.

Manual and cloud servers using to access data at all times for their business to operate without interruption of power supply. With constant power supply issues or power interruptions, these servers unable access and business have to halt their operations. Losing business and money in the process.

Diesel generators have provided very reliable service to telecommunication and data center industries after an interrupt in power backup or power grid failure, Automatically started and run the diesel generator.

Education

Nowadays, All schools, colleges, and other educational institutes of higher learning required generators. Several systems in the education system mandatory need for electricity. Causes of power outages are a lot more than students getting the rest of the day off. So, better institutes hire generators to resolve power interruption or power cut problems and serve continuous high-quality education for students. Educational institutes without power cannot provide the kind of safety they need to ensure.

schools

Military

This industry is heavily dependent on diesel generators. Soldiers need all time good and stable power sources that can be carried the toughest environments and still function efficiently. So, the military use diesel generators for a wide range of applications including a power supply for their gear, hospitals, lighting for the training camps and Operating the IT equipment.

BUY A DIESEL GENERATOR OR HIRE A RENTAL GENERATOR. WE SUPPLY YOU WITH THE POWER YOU NEED WHEN YOU NEED IT
Elgi Screw Air Compressor

How Does Screw Air Compressor Works?

Here we will explain a screw air compressor technology. What Is A Screw Air Compressor And What Is The Basic Working Principle?
Screw_Compressors
ELGi Screw Compressors

In 1930s screw element was developed. There are two rotors in screw compressor male and female rotors, its working back-to-back but different direction which means the male rotor drives the female rotor.

Rotors

If it’s an oil-injected in screw compressor technology and a timing gear both rotors in the oil-free compressor technology as both rotors will run harmonically with minimum calculated clearance between both elements.

The male and female rotors are rotating in the opposite direction which produces energy. Comparing Male rotor Vs Female rotors: The female rotor has typically the number of valleys than the male rotor lobes.

When Oil is injected into Rotary Screw Compressor?

Low Maintenance:
Oil Coated parts have more life expectancy. Most of the cases rotors of rotary screw processor never have to be replaced.

Cooling:
Running a long time of compressor with the help of Cooled oil because the compressor is cooled by the injected oil so water-cooling is not needed for screw compressor.

Sealing:
Preventing the air from seeping out.

Noise Reduction:     
The oil lubricates is moving to all parts so less friction is produced.

Cost-Effective and Efficient:
Used to design premium efficiency air ends and integrated Heat recovery systems in the screw air compressor. ELGi screw air compressors have a lot of features it will help to increase performance rotary screw compressor like flexible, powerful and efficient.

Efficiency and Reliability:
Our screw air compressors have been designed to provide top efficiency and reliability. It is used to low & high air pressure system and controlling as well as harsh conditions.

Selection of rotary screw air compressors:
Shaktiman Equipments Pvt Ltd has all shapes and sizes of rotary screw air compressors:

Oil Free Two Stage Air Cooled
Oil free two stage air cooled
Oil Free Two Stage Water Cooled
Oil Free Two stage Water Cooled
  • Power range From 2.2 – 500 kW
  • Oil-free and oil injected
  • Portable air compressors
  • Fixed Speed
  • Air-cooled and water-cooled options
  • Available advanced control systems.
As a Generator and air compressor dealers in all over Tamil Nadu most of Chennai, Madurai and Coimbatore. Shaktiman equipment has screw air compressor solutions. If you need a solution? Contact Us Today! Know more information On Screw air compressor technology, Click Here
5 Key Factors to Consider Before Buying Generators

5 Key Factors to Consider Before Buying Generators

Purchasing generators it’s not complicated one but before know very well about generators usages and models. There are many great
advantages to purchasing generators new generators or buy a rental  generator.

Mainly, Nowadays diesel generators like Mahindra powerol generators, Kirloskar generator, Ashok Leyland and Cummins used in retail shops, factory, automobile manufacturing companies, shopping malls, all commercial building, shopping complex, school and colleges mainly used generators for sudden power cuts happens on working hours it will affect the productivity.
So, choosing generators models based on your usage of electricity per day because it’s used for what range of power load consuming
generators you need to buy.

Know more about types of generators here it will help you to buy right generator machine for you,

There are five types of generators avail, Diesel Generator, Natural gas generator, electric generator, propane generator and gas generator.

Some of the key factors must be analyzing for before purchasing a generator:

#1 Age, Hours, and Usage: First things you can try to check is the hours, age and history of the generator set. A check must how many hours generator is running then how much of fuel consumption taken on it. Usually, generator engines are just like a car and have an odometer reading.

A generator that has been used as a standby or backup power source will typically be better maintained and have much less wear than the one used as a prime power source. Only the technical expertise is to know about the full features and specification of generators. So better you have to ask to advice from technical expertise before buying generator.

#2 Manufacturer history and reputation: Nowadays, number of generator manufacturing international companies in the market some companies have good customer satisfaction, rating and have good product delivery performance other companies performing very low in
last 5 years or more days.

Better learn more about company’s history it will help you to take correct decision making for purchasing the right product from the right
place. Mostly prefer 10 to 20 more years of field experience in generators providing companies and know more  shaktiman equipments Pvt ltd  one of leading generator supplier of last 3 decades.

3# How To maintain Genset?
This is much more important since a well-maintained and rebuilt generator set will have a much longer life than one that is simply
changing hands from dealers to end-user.

4# Physical wear and tear on the unit

Following Steps For Maintenance:

Step 1: Visual Inspection

The generator comes under mechanical device suffers wear and tear during operation time. Check regularly all mechanical component
inside the parts and spares of the generator.

Step 2: Replace bearings and bushings Replace bearing and bushings means stress during the generator operation and it is very difficult to test these parts for any stress they have been subjected to during the operation of the generator. Therefore, from a safety point of view, the replacement of bearings and bushings is the best course of action. The same goes for bolts and fasteners.

Step 3: Integrity check wiring and welds Test wire insulations for a breakdown. Any part not up to the mark
should be replaced.

Step 4: Load Test
Load test helps you to determine the overall efficiency in an electric power generator. The load limits specified how many power hours,
electricity consumption during operation.

5 key factors consider before buying generators 0

Step 5: Who you are purchasing it from (Genset broker vs Genset dealers)

Find before who is best dealers in the city and then choose the certified dealers who are the leading supplier of a high-quality service
provider.

If you know more regarding Genset dealers and specifications contact us and respond quickly for your enquiry.

About Us

Shaktiman Equipments Pvt Ltd (formerly known as Pioneer Generator Pvt Ltd is one of India’s leading energy & Air engineering solutions company). It has a presence across a wide range of businesses as a Distributorship for Air compressor sales, service of ELGI Equipments Ltd, and Original Equipment manufacturer of Diesel Generator for Tamilnadu & Pondicherry. Additionally, the company offers Rental services for all its products, including Godrej Forklifts and Smarta [MLT].

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Shaktiman Equipments Pvt Ltd.

Address : No.9, Vellalar Street, School Road, East Ayanambakkam, Chennai – 600 095.
Phone: 044- 24420592
Mobile:  +91 9940-577-409
Email: info@shaktiman.co

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