air compressors Archives - Page 2 of 2 - Shaktiman Equipments Pvt Ltd

air compressorsJune 24, 2021December 30, 2021

Essential Steps for Installing Air Compressor Successfully

There are some essential Steps to Installing Air Compressor successfully. Of course, We’ll be ready to install after buying a compressor. In this phase, ensuring that the compressor is installed according to the manufacturer’s guidelines is extremely important. This ensures a long-lasting compressor, optimum efficiency, and reduces energy costs.

Where Does It Want to Be Located?

The location is the most important thing. We have to ensure that the compressor is unloaded, installed, operated, and maintained within the area during the installation. Sufficient clearance must be provided to the designated area.

However, no special foundation or anchoring is required for rotary screws of Steps to Installing Air compressor. The compressor shall be located on a high surface, which resists the compressor’s load and moving equipment.

In addition, it is necessary to protect the compressor, when eradicating the inner components, oil, and filter damage, of natural elements like rain, sunlight, hot air, and other dysfunctions such as toxic or inflammable materials and agents such as corrosion such as ammonia and chlorine, salt spray and other chemicals.

What Is the Ventilation Process and How Does It Work?

The ventilation process is the important one of the Steps to Install Air Compressors because lack of ventilation and refrigeration is the main cause of air compressor problems.

The power delivered to your compressor is fully converted into heat during compression and the heat is transferred to the compressor room.

Natural Ventilation:

When the inside compressor room temperature does not exceed 5 °C, natural ventilation is sufficient compared with the ambient temperature.

There is only a ventilation process such as

Forced Ventilation with an Exhaust Fan

If the compressor room has a maximum temperature of 5 ˚C, install an exhaust fan.

Forced Ventilation with Ducts

when it is installed in an enclosed area. Make sure that the compressor’s hot air exhaust is diverted through ducts

If the air inlet temperature falls below temperature, install a cabinet heater. To keep a temperature 0˚C – 50˚C, use the cold start kit and heater in the compression room.

How to Use Electricals That Help Maintenance?

Before the compressor is installed, ensure that the voltage of the electric service fits on the compressor nameplate (located within the electric cabinet).

The Compressor should be properly grounded & properly equipped.

Provide a dedicated switch disconnecting fusion with power to the compressor (SDF). Install a suitable SDF rating unit within five meters. This helps to maintain more than one compressor without stopping.

Air Storage

The receiver tank serves as a compressed air reservoir for maximum demand.

The receiver tank helps the water cool off the system.

The receiver tank minimizes the system pulsation due to a reciprocal compressor or downstream cyclic process.

A pressure relief valve and pressure gauge are required for the receiver tanks. The relief valve must be set to 10% higher than the system’s operating pressure.

A manual or automatic drain should also be installed in the receiver tank, to remove water.

Piping

The final Process for installing Air compressor is Piping. To provide adequate flow and steady pressure to all usage areas, the correct pipework dimension is important. The diameter of the pipe directly affects the fall in pressure. The discharge pipe must be of a minimum diameter equal to the outlet of the compressor discharge.

Piping selection affects three main components of the air system directly (flow, pressure, and air quality). Poor choice of materials in pipes, diameter, and design leads to flow restrictions and often leads to considerable decreases in pressure

Before downstream filters such as prefilters, fine filters, and carbon filters are assembled the pipelines should be flushed. Make sure the water drain for the air collector, downstream filters, and dryers is provided with the auto drain. In the event of isolation, we need to make a bypass for the dryer and downstream filter piping arrangements.

The overall system installation prevents future expenses.

Buying the new air compressor in shaktiman is the best choice because we are the best Air compressor dealers in Chennai

air compressorsJune 1, 2021December 30, 2021

Simple Guide to Piston Air Compressors – 2021 Version

In this article, we guide above the Piston Air Compressors and their specification. The piston compressors or compressors reciprocate the compression of gas within a cylinder (or cylinders) rely on the reciprocating actions of one or more pistons and discharge it into the tank of high pressures.

Both oil-lubricated and oil-free designs contain compressors for the Piston Air Compressor. Other designs are better suited for some applications which require high-quality oil-free air.

Piston Air Compressors Configurations

A range of configurations for Piston Air Compressors, such as single-acting, double-acting, oil lubrication, or oil-free, offer piston compressors. The double actuator design, featuring an L configuration with a vertical, low-pressure cylinder and a horizontal, high-pressure cylinder is one of the most common configurations. Pumpkin rings or dented walls feature oil-lubricated designs with splash or pressure lubrication and oil-free designs.

Most Piston Air Compressors have valves that open and close on either side of the valve disc based on pressure differences. Some of the bigger machines have a crosshead, screens, and an intermediate ventilated component to prevent oil from being transferred to the pressure chamber.

How Does a Piston Compressor Work?

The piston moves down and pulls air into the cylinder in a Piston Air compressor with a valve system and two valve discs in stainless steel. The biggest disc bends down to let the air pass. The large disc flexes again to seal against the seat of the valve when the piston moves upwards. The compressed air is then forced into and delivered to the final process through the hole in the valve seat. Elgi Piston Air compressor Dealers are having the best manual system of Piston Air compressor which is very useful before you buy the air compressor

Piston Compressors Applications

Compressors are used in various industries and also in environments familiar to everyday consumers.

A common example of a simple version of an air compressor is the portable 12VDC electric air compressor that is often carried in a glove compartment or trunk of the car, used by consumers to pump up tires under the correct pressure.

Depending on the application, discharge pressures from anywhere between 1,000 and upward can reach between 10,000 and 60,000 psi.

There is also a prevalence of the use of compressors in the oil and gas sector, where Piston Air compressors of natural gas are used for storage or transport of compressed gas.

Piston Air Compressors Average Price

Suggest Elgi Piston Air compressor Dealers for Knowing the Piston Air compressor price in Chennai. The average price of a Piston air compressor is almost around 1.7 lakh. The piston HP starts from 1-430 HP.

Elgi Piston Air compressor is one of the best air compressors in India. In local Shaktiman the best Air compressor dealers in Chennai will provide you a reliable air compressor.

What Everyone ought to know before buying Air Compressor

air compressorsMay 12, 2021December 30, 2021

Important Questions to Discuss before Buying an Air Compressor

In this article, We will guide you with some pro tips about air compressors & acknowledge about air compressors. In recent years people have had common questions to discuss which help to choose an air compressor that matches our requirement. Most of the customers don’t get satisfied because they will not check life expectancy. Don’t buy a compressor unless the dealer can tell you the expected life. Apart from this most common question about air compressors are

1. How Does an Air Compressor Work?

An air compressor is used to create pressured air using electrical power, then discharging and converting for use in several applications to usable power

The air in the chamber is compressed by a piston, rotary vane, or screw, or slider, and then this pressured air is transferred into the downstream receiver and the distribution piping system.

2. What Does an Air Compressor Do?

Air compressors offer compressed air for packages along with filling gasoline cylinders with high-pressure air, presenting pressurized fresh air for working pneumatic HVAC structures or tools, filling tires, and a huge kind of different packages throughout industries like automotive, medical and beverage, petroleum, etc.

3. In an Air Compressor, How Often Do Have to Change the Oil?

You will need to change the oil from time to time if you have a lubricated reciprocal, rotating screw, or rotating air compressor to make it work properly. The schedule is generally recommended for three months, subject to the recommendation of the manufacturer. For a rotary compressor, depending on the type of oil used, you want to change the oil every 4,000 to 8,000 hours.

4. Does It Need a Dryer for the Air Compressor?

The fact that your air compressor can bring a lot of water into the compressed air system is often of good value to you. Every day, your air dryer might remove gallons of water.

5. In a Compressed Air System, How to Control Contaminants?

To keep your compressed air clean you need an efficient air filtration system.

Concentrating on current contaminants.
Insist on filters that are wetly tested
More reliable monitoring and preventive maintenance.
A zero-loss drain prevents loss of compressed air.

6. How to Drain the Water from Tank of the Air Compressor?

You can drain manually or buying an automatic drain valve to automatically remove the water. If the water becomes a big issue, consider investing in a better air dryer.

7. Where Is the Compressor Location Going to Be?

The intake air of the compressor must be clean and free of solid gases. Particularly harmful to dirt causing wear and corrosive gases.

In the sound reduction case, the air inlet of the compressor is usually located at the opening but can be placed remotely, where the air is so clean as possible.

8. How Much Cfm Needed? How Much Airflow?

(CFM) means cubic feet per minute.

Not only do oversized compressors cost more money but use more power that is more costly in the long run.
Be aware that CFM is not the volume produced under optimum conditions, in particular during our summer days – on 90° F 70 percent Rh, you can lose up to 20 percent of the capacity.
Take a load cycle for all shifts on your existing compressor. Better yet, for nominal costs install a flow meter that can save you in the long run thousands.
You can adjust to what you consider to be future growth once you decide what your flow requirements are.

9. Which Is the Top Branded Air Compressor?

There are so many top branded air compressors that used in many industries in recent years.

Quincy Compressor

There is a Quincy air compressor that will assist you in working efficiently and keep overhead costs but reliable for any industry that is operating under compressed air. These products can be found hard in mechanic garages and car body shops, factories, theme parks, energy exploration, college, dental shops, and much more.

Advantages of using Quincy air compressor has some best working conditions in environments & stable air pressure provided, but disadvantages are lack of life expectancy.

Elgi’s air compressor

Elgi is best at CMF and airflow. In addition to clean air, its compressed air solution was also needed to be cost-efficient and energy-efficient & also Low energy consumption and built-in VFD helped ELGi compressor save 50 percent of their electricity costs. In addition, they are also compact air compressors that have minimal floor space.

The Elgi having a Heavy-duty air compressor that is specially made for mining & quarrying with high performance and durability

Air Marshal Compressor

compressors for Air-Marshal can be customized to suit your needs.

An air dryer can be attached to a screw compressor and is suitable for various applications, in which clean and dry air is required. This integration enables. This air compressor has good features and reliable but comparing to other air compressors this is expensive & less life duration.

10. So Which Air Compressor Is Best to Choose?

Here is the final Question about air compressors. At the top of the blog, we refer you to check the life expectancy of the air compressor & standard CMF. The airflow of the compressor should be 1000CMF at 100PSI.In recent time Elgi’s is no 1 air compressor in India.

Elgi’s air compressor was Trusted by many industries because of its price and reliability with Excellent airflow, life expectancy & also user experience. Buying a brand new Elgi’s air compressor in Shaktiman is the best choice because of Life expectancy & assure you a warranty.

Shaktiman is one of the best Elgi air compressor dealers in Chennai.

Here shaktiman’s have varieties of Elgi’s air compressor like Oil-free air compressor, Reciprocating Elgi’s air compressor, Portable Elgi’s air compressor. These dealers can tell you the expected life of the air compressor.

air compressorsApril 29, 2021December 30, 2021

Heavy-Duty Portable Air Compressor for Mining & Quarrying

The mining & quarrying industries work 24*7. The mining industry, whether underground or surface mining, never sleeps. Mines & Quarry usually miles away from the city. There is one main piece of equipment that is used to power this process. That is a heavy-duty portable air compressor. Pursue this article to understand more about Why heavy-duty Portable Air Compressors exclusively made for Mines and Quarries

What Is the Heavy Duty Portable Air Compressor?

An air compressor is an air-filled cavity or pneumatic device that converts power using an electric motor or diesel engine into compressed air. By one of several methods, an air compressor forces more and more air into a storage tank, increasing the pressure. When air compressor pressure reaches its lower limit, the air compressor turns on again and re-pressurizes the air compressor.

Exclusively for Quarry & Mines Operation

The entire mining process, from exploration of mining to smelting, uses the form of a heavy-duty air compressor. Air compressor that acts like a jackhammer and it has high performance and durability. A heavy-duty air compressor Not only provides ventilation but makes sure that it gives harmless and clean air.ELGi’s is dominant in performance.

Problem Areas for Compressed Air Efficiency

Unfortunately, leaks can happen in the air compressor at any point, but some particular factor could cause them in mining. Exposed air piping that encounters frequent vibrations or impacts is more likely to develop leaks. Piping that is joined using grooved, mechanical fittings may develop leaks if not assembled properly too. The piping adapts to Different types of variations at the mine. Turning off air compressors when the system is not in use is a simple, but best step in reducing energy expenditures. By implementing a comprehensive maintenance program and using compressed air properly, you can see immediate cost savings on your investment.

Growth of Mining Industry Using Heavy-Duty Air Compressor

Heavy-duty air compressors worked in the mining industry change depending on their purpose and the requirements needed for the business. So every industry needs the heavy power of the air compressor. Selecting the right compressor to meet your needs can help enhance fertility and help to reduce energy costs. A one-time expenditure of a heavy-duty air compressor in your mining can reduce all your problems that will most benefit your mining operation.

Applications of Heavy-Duty Portable Air Compressor

Heavy-duty Air compressors are found in a wide range of environments. You’ll see gas stations giving compressed air to vehicle’s tires. But heavy-duty portable air compressors are used in mines and quarries which act like aggressive levels. For road construction, refurbishment work, engineering in civil or challenging applications, heavy-duty portable compressors will be dominant and unique needs of the application. In hard circumstances in sites and mines, a heavy-duty air compressor can survive that situation.

Blasting – In mines and quarry they will use a blasting operation called sandblast with the portable sandblast machines

Material handling – Materials like coal dust can be better handled by air compressors, allowing for fluidization. Also, compressed air can be used in conveying material in mining as well.

Cleaning – Air compressors can be used to purify the waste particles from filters and avoid dirt and dust.
Ventilation – Ventilation air should be drawn from the exterior of the air compressor at the lowest and coolest point.

For the above instruction, Air Compressor Dealers in Chennai prefer Elgi’s, heavy-duty portable air compressor to survive the hard weather and can solve the problem. Buying in shaktiman’s can assure you of durability.

air compressors, UncategorizedFebruary 22, 2020November 2, 2021

How Does Screw Air Compressor Works?

Here we will explain a screw air compressor technology. What Is A Screw Air Compressor And What Is The Basic Working Principle?

In 1930s screw element was developed. There are two rotors in screw compressor male and female rotors, its working back-to-back but different direction which means the male rotor drives the female rotor.

If it’s an oil-injected in screw compressor technology and a timing gear both rotors in the oil-free compressor technology as both rotors will run harmonically with minimum calculated clearance between both elements.

The male and female rotors are rotating in the opposite direction which produces energy. Comparing Male rotor Vs Female rotors: The female rotor has typically the number of valleys than the male rotor lobes.

When Oil is injected into Rotary Screw Compressor?

Low Maintenance:
Oil Coated parts have more life expectancy. Most of the cases rotors of rotary screw processor never have to be replaced.

Cooling:
Running a long time of compressor with the help of Cooled oil because the compressor is cooled by the injected oil so water-cooling is not needed for screw compressor.

Sealing:
Preventing the air from seeping out.

Noise Reduction:
The oil lubricates is moving to all parts so less friction is produced.

Cost-Effective and Efficient:
Used to design premium efficiency air ends and integrated Heat recovery systems in the screw air compressor. ELGi screw air compressors have a lot of features it will help to increase performance rotary screw compressor like flexible, powerful and efficient.

Efficiency and Reliability:
Our screw air compressors have been designed to provide top efficiency and reliability. It is used to low & high air pressure system and controlling as well as harsh conditions.

Selection of rotary screw air compressors:
Shaktiman Equipments Pvt Ltd has all shapes and sizes of rotary screw air compressors:

Oil Free Two Stage Air Cooled

Oil Free Two Stage Water Cooled

Power range From 2.2 – 500 kW
Oil-free and oil injected
Portable air compressors
Fixed Speed
Air-cooled and water-cooled options
Available advanced control systems.

As a Generator and air compressor dealers in all over Tamil Nadu most of Chennai, Madurai and Coimbatore. Shaktiman equipment has screw air compressor solutions. If you need a solution? Contact Us Today! Know more information On Screw air compressor technology, Click Here

air compressors