Common Diesel Generator Problems occur in Summer

What Are Common Diesel Generator Problems That Arise in Summer?

Are you aware of Diesel Generator problems during Summer Times? Unless you use industrial diesel generators every day, Even though it is a great asset to the company, end of the day it is a machine & it will cause problems in the engine. Although a few engine problems are bigger than the others, most of the time we can prevent them if we are clear with those problems during these summer times. Here, Our Technical Experts at Shaktiman Equipments, want to share 4 Common Engine Problems Diesel generators users may face in this summertime & what causes them.

Problem #1: Engine Overheating 

In the summertime, one of the major issues people face might be Engine Overheating, this is caused when the engine is pushed hard which may lead to all sorts of negative reactions. This may lead to further Diesel Generator Problems such as

  • Swelling, Breaking of Cylinder Heads 
  • Bearings Damage 
  • Crankshaft Damage 
  • Pistons Expansion & Scraping against cylinder walls 

This Overheating mainly happens when generators are used for an extended period & speedy attention has to be given when we notice an abnormal rise in temperatures.

Problem #2: High Fuel Level Alarms 

When your high fuel level alarms go off adequately during summertime, there we can sense that something is wrong with the diesel generator. As we know, High Fuel level Alams are used in most generators as an indication that the tank is almost full as it activates normally when the tank level crosses 95%. In Summertime, due to the temperature rise, fuel expansion may cause the alarm to activate. So you have to either switch the alarm Off or reset it manually to solve the issue.

Problem #3: Block Heaters

One of the major misunderstandings is that the engine does not require a block heater in the summertime. There are two different metals used, i.e. aluminum is used for piston & cylinders are iron-made. During the startup of the engine, accelerated wear may occur due to the usage of those two dissimilar metals. The sudden expansion of pistons may lead to scuffing of piston skirt, Block heaters tend to release most of this scuffing by maintaining the cooling system temperature & maintaining the cylinders expanded.

Problem #4: Low Coolant Temp Alarms

Faulty Block heaters are the major reason for Low Coolant Temp Alarms. When the block heater is exposed to an extremely warm temperature, it causes the coolant to circulate through the system. A block heater never causes the engine not to run, but when it runs 24X7 continuously, that too in sunny conditions, they will fail.

To avoid diesel generator problems, buy Mahindra Genset at shaktiman Diesel generator dealers in Chennai. They Customize your generator according to your industrial needs.  

5 Reasons You Should Buy Cummins Diesel Generator from Shaktiman

Whether you are operating a factory full of equipment or running a small/medium or large enterprise, the major issue or headache you face is the power outage. Because it not only affects your productivity but also can be costly if you are not prepared for it. Hence a generator can only be the source of keeping this nuisance aside and necessities keep running.

Why Should You Buy Cummins diesel generator?

Before making any decision on purchasing a Diesel Generators, you have to be clear on determining your core generator needs. Why should you have a generator? What are all purposes to be solved using Diesel Generators? And which brand should you go to? Even if you are confused in making decisions on the first two queries, you don’t need to have options in which brand to choose, as Cummins Rise is leading from the front in the Generator Industry in the past 8 years. As we, Shaktiman Equipments, the Original Equipment Manufacturers(OEM) of Cummins Generator & authorized Generator Dealers for the TamilNadu & Pondicherry region, we are the best choice for you to make the purchase:
There are more reasons to purchase from us which are detailed in the following:

1.  kVA Variations 7.5 to 3000

We address requirements from many industries such as Railway, transportation sectors, Hospitals, Petrol pumps, Factories, Supermarkets, Restaurants, Hotels, Banks & Construction sites, and many more as we have end-to-end customizable kVA variations. We first find the power calculation of what kVA actually will suit the customer requirement & deliver.

2. Best in Fuel Efficiency:

Power cuts obviously cut your profits too in the longer run. An efficient Diesel generator will simply avoid you from making losses. Shaktiman Equipments’ Electronically controlled air fuel ratio, Closed loop lambda feedback system.

3. Seamless SwitchOver:

The major advantage of using shaktiman’s Cummins diesel generator is its seamless switchover to the backup power. It is simply ensuring 100% safety of your equipment and this feature will make sure your peace of mind.

4. Sales & Service Dealership:

As we are OEM, also we have 30+ authorized dealerships all over districts of Tamil Nadu & Pondicherry. We have sales as well as service dealerships hence the annual maintenance of your Diesel Generator will be taken care of from our end.

5. Five-year Super Shield Plan:

We provide Cummins’s super shield AMC 5-year plan to our customers which includes zero repair charges, zero service charges, zero replacement costs, the whole years. This plan defies industry norms of 2 years warranty on Cummins diesel generator. Applicable for ranges from 82.5kVA & above dg sets. 5 Reasons You Should Buy Mahindra Diesel Generators from Shaktiman
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generator dealers in chennai

Diesel Generator Applications & Uses for Industries

A diesel generator is used for emergency power supply in case of electricity shutdown or places where there power supply demand. Diesel generator generates electric energy by using a diesel engine along with an electric generator.

Nowadays, diesel generator usage is essential for industries backup, emergency, and electric systems in case of power failure. Hiring diesel generators for monitor electric current continuously and automatically start the generator when there is a power cut or power shutdown period and generator supply the power until the power comes back.

The diesel generator is the most important equipment for industries and helps to run the industries’ productions continuously. The favorable growth of industries such as oil & gas industries, telecom, mining, constructions, hospitals, and retail shops.

Diesel Generator Usage for Following Industries Below:

Mining

In all over the world running mining operation so diesel generator widely used for mining operations. They needed 80% of the power supply for mining operations because they are having heavy-duty equipment such as excavating machinery, drillers, conveyor belts, and cranes. Mining operations mainly used to get gas, coal, iron, and metals being mined. So, diesel generators are used always and number one option for easily used far-fetched mining zones with very extreme situations.

mining

Healthcare

Healthcare is one of the most sensitive industries. Hospitals have a lot of medical facilities for patients and also have diesel generators facility for emergencies. If not have generators facilities in hospitals many patients lose their lives in case of power failure or interruption of electricity.

Patients are seriously ill and injured such as those patients in an intensive care unit (ICU) it would be at risk because life with the support of machines like oxygen pumps would fail to function with the slightest power outage and also used ventilators in ICU that helps to breathe when patients are in sick, injured or sedated for an operation.

In hospitals, diesel generators are widely used for backup power sources and provide uninterrupted power supply when the utility power grid fails. All-time maintain a full tank of diesel can last an entire hospital more than 8 hours depending on its size and compare to other generators, diesel generators can provide the backup power source for more than 48 hours. It depends on fuel storage.

Commercial

In the commercial industry without a power backup plan lose money in business. Power Failure can make this thorn in the flesh. Commercial industries without investing the cost in standby diesel generator, losses huge revenue at the case register, safety challenges for both people and finances, trouble for IT industries, and other automated equipment finally complete operations shutdown. So, diesel generators allow you to protect your business interests & revenues.

Oil & Gas

Diesel generators are mandatory usage for the oil & gas industry because diesel generator is an integral part of this industry all activities are based on gas fields including drilling, pumping, and loading. In most cases oil and gas exploration works remote locations with tough conditions. So, without diesel generator on-site would be quite impossible because most of the sites away from power grids. Only diesel generators fit for this site.

oil & gas industry

Manufacturing

Manufacturing industries can always need high volume productions. Sometimes slight disruption in manufacturing industries can not only low volume production and also not poor quality production. The low volume of production and low quality of the product depends on power supply interruption. The production line in the manufacturing line must be operating all the time. If blackouts occur in 24/7 manufacturing plants, then affect all the processes and affected the product quality. A diesel generator provides emergency power supply in case of blackouts and helps to prevent losses of production.

Construction

Generators will give power source support for constructions 24/7. Diesel generator helps power backup support for all construction equipments like power air conditioning, machines, power communication system, and run construction equipment such as cranes. Impossible for without power grid support for all construction sites only a few more construction sites have a power grid. If construction sites faced constant power interruptions can result in project completion time delayed due to power backup issue.

Telecommunication and Data Centers

Electronic machines, Computers, and data centers are the heart of every industry. Banks, IT industries, government sectors, railway, airways, and many industries have their own data stored servers. 

Manual and cloud servers using to access data at all times for their business to operate without interruption of power supply. With constant power supply issues or power interruptions, these servers unable access and business have to halt their operations. Losing business and money in the process.

 Diesel generators have provided very reliable service to telecommunication and data center industries after an interrupt in power backup or power grid failure, Automatically started and run the diesel generator.

Utilities

Sometimes Power generation plants also need generators due to emergencies. So, Power suppliers that depend on diesel generators for power productions run without interruption. Power generation plants have diesel generator standing for the main supply line emergency. They use diesel generators to produce enough electricity to power thousands of homes until they recover the main supply issue resolve. 

Diesel generators help this industry allow power plant crew adequate time to work the main supply. Finally diesel generator helps to prevent the power supply problem in power generation plants.

Manual and cloud servers using to access data at all times for their business to operate without interruption of power supply. With constant power supply issues or power interruptions, these servers unable access and business have to halt their operations. Losing business and money in the process.

Diesel generators have provided very reliable service to telecommunication and data center industries after an interrupt in power backup or power grid failure, Automatically started and run the diesel generator.

Education

Nowadays, All schools, colleges, and other educational institutes of higher learning required generators. Several systems in the education system mandatory need for electricity. Causes of power outages are a lot more than students getting the rest of the day off. So, better institutes hire generators to resolve power interruption or power cut problems and serve continuous high-quality education for students. Educational institutes without power cannot provide the kind of safety they need to ensure.

schools

Military

This industry is heavily dependent on diesel generators. Soldiers need all time good and stable power sources that can be carried the toughest environments and still function efficiently. So, the military use diesel generators for a wide range of applications including a power supply for their gear, hospitals, lighting for the training camps and Operating the IT equipment.

BUY A DIESEL GENERATOR OR HIRE A RENTAL GENERATOR. WE SUPPLY YOU WITH THE POWER YOU NEED WHEN YOU NEED IT
Elgi Screw Air Compressor

How Does Screw Air Compressor Works?

Here we will explain a screw air compressor technology. What Is A Screw Air Compressor And What Is The Basic Working Principle?
Screw_Compressors
ELGi Screw Compressors

In 1930s screw element was developed. There are two rotors in screw compressor male and female rotors, its working back-to-back but different direction which means the male rotor drives the female rotor.

Rotors

If it’s an oil-injected in screw compressor technology and a timing gear both rotors in the oil-free compressor technology as both rotors will run harmonically with minimum calculated clearance between both elements.

The male and female rotors are rotating in the opposite direction which produces energy. Comparing Male rotor Vs Female rotors: The female rotor has typically the number of valleys than the male rotor lobes.

When Oil is injected into Rotary Screw Compressor?

Low Maintenance:
Oil Coated parts have more life expectancy. Most of the cases rotors of rotary screw processor never have to be replaced.

Cooling:
Running a long time of compressor with the help of Cooled oil because the compressor is cooled by the injected oil so water-cooling is not needed for screw compressor.

Sealing:
Preventing the air from seeping out.

Noise Reduction:     
The oil lubricates is moving to all parts so less friction is produced.

Cost-Effective and Efficient:
Used to design premium efficiency air ends and integrated Heat recovery systems in the screw air compressor. ELGi screw air compressors have a lot of features it will help to increase performance rotary screw compressor like flexible, powerful and efficient.

Efficiency and Reliability:
Our screw air compressors have been designed to provide top efficiency and reliability. It is used to low & high air pressure system and controlling as well as harsh conditions.

Selection of rotary screw air compressors:
Shaktiman Equipments Pvt Ltd has all shapes and sizes of rotary screw air compressors:

Oil Free Two Stage Air Cooled
Oil free two stage air cooled
Oil Free Two Stage Water Cooled
Oil Free Two stage Water Cooled
  • Power range From 2.2 – 500 kW
  • Oil-free and oil injected
  • Portable air compressors
  • Fixed Speed
  • Air-cooled and water-cooled options
  • Available advanced control systems.
As a Generator and air compressor dealers in all over Tamil Nadu most of Chennai, Madurai and Coimbatore. Shaktiman equipment has screw air compressor solutions. If you need a solution? Contact Us Today! Know more information On Screw air compressor technology, Click Here

About Us

Shaktiman Equipments Pvt Ltd (formerly known as Pioneer Generator Pvt Ltd is one of India’s leading energy & Air engineering solutions company). It has a presence across a wide range of businesses as a Distributorship for Air compressor sales, service of ELGI Equipments Ltd, and Original Equipment manufacturer of Diesel Generator for Tamilnadu & Pondicherry. Additionally, the company offers Rental services for all its products, including Godrej Forklifts and Smarta [MLT].

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Shaktiman Equipments Pvt Ltd.

Address : No.9, Vellalar Street, School Road, East Ayanambakkam, Chennai – 600 095.
Phone: 044- 24420592
Mobile:  +91 9940-577-409
Email: info@shaktiman.co

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